When I’m on a punch-list job, I need a prodigious number of fasteners and related paraphernalia to keep gofer runs to a minimum. The drawing illustrates my solution to the problem. This double-decker tray for carrying assorted screws and nails holds almost every kind of fastener in one compact, organized (and sometimes heavy) unit.
The rig is made from garden-variety 1x pine, with an upright member in the center that acts as a bulkhead and as a carrying handle. The dimensions are based on a standard unit of measure: a cardboard milk container. These containers are 3 in. sq. Consequently, the inside dimensions of the upper trays measure 9 in. by 9 in., and the inside dimensions of the lower trays are 9 in. by 9-3/4 in. That extra 3/4 in. allows for the inboard sides of the upper trays, and the extra room provides space for some staples on one side and some precut sandpaper strips to be used for my sanding block on the other side.
Because each container lifts out, I never have to dig my fingers into the sharp points of the fasteners. I can just pour a few into my hand or onto my workbench.
I try to keep only a handful of each type of screw in each container to get me through the day. I can refill low supplies when I get home. Many containers hold assortments of similar things, so instead of having just 36 choices, I have 72 or more. But the key to having this box be useful is keeping it organized. Every type of fastener has its own spot so that I know just where to find it.
Phil Miller, Medina, NY
Edited and Illustrated by Charles Miller
From Fine Homebuilding #153
View Comments
Do what are the lengths and positions of the metal straps?
So the lower box would have ID of 9" x 20 1/4" ?
(9 3/4) x's 2 plus 3/4 (for bulkhead)