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Design

Plastic water heater with a lifetime warranty

Marathon water heater by Water Heater Innovations, Inc.

By Justin Fink Issue 199 (Kitchens & Baths)
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• Manufactured by Rheem Manufacturing Company
•  www.rheem.com
• Cost: $1090 to $1400 for a 50-gal. heater

When two metals are physically connected in water, the more reactive of the two corrodes. To protect traditional steel water heaters from rusting from the inside out, manufacturers include an aluminum or magnesium anode rod in the tank. The rod is more reactive than the steel tank, and thus takes the corrosion. Trouble is, these sacrificial rods typically last only as long as a tank’s warranty period, and then electrolysis begins to attack the steel tank. Rheem has eliminated this worry by eliminating the metal.

Marathon electric water heaters have one-piece, blow-molded polybutene inner tanks that never leak and never rust. These inner tanks are wound with fiberglass for strength, insulated with spray foam that is completely free of CFC and HCFC ozone-depleting chemicals (typical heat loss is 5°F over 24 hours), and then covered with a hard polyethylene shell that won’t dent during shipping and after installation. In fact, Marathon claims that its manufacturing process yields a finished product that is 4 times more durable than a traditional steel water-heater tank.

Marathon water heaters do cost 2 to 3 times as much as a conventional steel heater of the same size, but they carry a no-leak lifetime warranty for as long as you own your home. If ownership is transferred, the coverage converts to a straight 15-year warranty, still longer than most of the competition. Tank sizes range from 15 gal. to 105 gal.

Photos: Courtesy of Water Heater Innovations, Inc.

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  1. williambellefontain | Dec 29, 2019 02:18am | #1

    Wondering how you chose your plastic material. Wouldn’t acrylic eliminate fiberglass reinforcement?

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