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Discussion Forum

Asbestos in built-up roof

Gene_Davis | Posted in General Discussion on May 22, 2009 02:02am

What is the likelihood of asbestos content in the insulation board used in a built up roof, done on a light commercial project, back in about 1982?

 

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“A stripe is just as real as a dadgummed flower.”

Gene Davis        1920-1985

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  1. User avater
    Dam_inspector | May 22, 2009 02:36am | #1

    It is possible, unlikely though. Asbestos was still allowed to be sold then.

  2. Piffin | May 22, 2009 03:20am | #2

    I can't say about the insulation board, but we commonly used asbestos based tarpapre for the BUR roofing back then, esp in commercial work.

     

     

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  3. Southbay | May 22, 2009 05:13am | #3

    Unlikely that asbestos is in the insulation board. It's probably brown fiberboard, maybe with some pearlite, or polyisocyanate foam. The built-up roof may contain asbestos, and the flashings at the perimeter and penetrations are very likely to be ACM.

    In NY, an asbestos inspection is REQUIRED before any work that could disturb suspect ACM is done.



    Edited 5/21/2009 10:14 pm ET by Southbay

    1. User avater
      Gene_Davis | May 22, 2009 04:20pm | #4

      Who must perform the inspection?

      This question of mine stems from a re-roof scope for a building, our local arts center, which needs to have its circa 1982 BUR replaced.

      What is there now is a relatively thin layer of board atop the steel decking, then the BUR, and that has been repaired and patched over the years.

      We can get a full manufacturer's warranty for the Carlisle or other membrane roof system we are considering, but only if we strip to the deck.  We want to put rigid foam board down to achieve R30.

      Our question was whether we could save money as regards asbestos abatement by leaving the existing board down, and going up from there.  What we would lose is the full warranty from the membrane system maker.

      We can go up there ourselves and cut sections to sample every type of potential ACM, then send them to an approved lab.  Is this legit? 

      View Image

      "A stripe is just as real as a dadgummed flower."

      Gene Davis        1920-1985

      1. seeyou | May 22, 2009 05:46pm | #5

        We can go up there ourselves and cut sections to sample every type of potential ACM, then send them to an approved lab.  Is this legit?

        It is here.

        Our question was whether we could save money as regards asbestos abatement by leaving the existing board down, and going up from there.  What we would lose is the full warranty from the membrane system maker.

        Check for another manufacturer. You're probably getting prices on Carlisle and rebranded Carlisle.  What you're proposing is allowable under some warranties, but the membrane must be vented. Not the roof, but the membrane only to release any build up of bituminous outgassing that  might deteriorate the membrane from below.

        All that being said, get a sample checked before moving ahead. You'll have a better system if it's stripped and there may not be any asbestos in the roof system.

        edit: I'm assuming you're looking at EPDM. I'm not sure how TPO and PVC react to the bituminous outgassing. Might be worthwhile to look into those products.

        http://www.quittintime.com/      View Image        

        Edited 5/22/2009 10:49 am ET by seeyou

      2. Southbay | May 22, 2009 06:38pm | #6

        "We can go up there ourselves and cut sections to sample every type of potential ACM, then send them to an approved lab. Is this legit?"No. Unfortunately, for you, a certified NYS Asbestos Inspector must collect the samples, even for non-friable roofing. The samples must then be analyzed by a NYS ELAP approved laboratory. You want to leave the board down, but remove the existing built-up? You need the inspection if in any way you could disturb the existing materials. So, basically you must have the inspection done. I would do it right. Remove everything, add the R30, and get your warranty.How far upstate are you? I'm on LI.

        1. User avater
          Gene_Davis | May 22, 2009 08:01pm | #7

          The initial thought was that the board may be the only component in the existing roof that was ACM, thus the thought to strip all else, leave the board (which is thin), then go R30, membrane, flash, curbs, etc.

          We would not get the full from-the-manufacturer warranty, but we would avoid the costs of abatement.

          That was the thought.

          Now, it's sure sounding as if the board is a non-issue, or very likely a non-issue, as far as being ACM.

          The demo component in our quotes includes removal and disposal of the board, but no asbestos abatement.  We've guesstimated a contingency for the abatement, if needed.

          From what you have advised, asbestos, if we've any, is going to be in other components of the roof, and we are best advised to get a certified NYS inspector to do the sampling.

          Furthermore, if it goes as you are thinking, the board removal is a no-brainer, it will get demo'd, so our new roof will begin from the steel deck, and we'll get the full Carlisle (or other) warranty. 

          View Image

          "A stripe is just as real as a dadgummed flower."

          Gene Davis        1920-1985

          1. Southbay | May 22, 2009 09:26pm | #10

            Yes, you are required by NYS regulations (12 NYCRR Part 56) to have all materials tested.
            http://www.labor.state.ny.us/workerprotection/safetyhealth/sh56.shtmDown here, a lot of the asbestos contractors also do regular (non-asbestos) roof rips. Asbestos in roofing doesn't add too much more to the cost of a regular roof removal. As per what Pedro said about going over everything; certainly this has been done, but there are several concerns: trapped moisture in the existing, the additional weight, the warranty...

            Edited 5/22/2009 2:27 pm ET by Southbay

          2. PedroTheMule | May 22, 2009 10:33pm | #11

            Hi Southbay,

            As per what Pedro said about going over everything; certainly this has been done, but there are several concerns: trapped moisture in the existing, the additional weight, the warranty...

            Oooops.....should have mentioned.....the roof support was more than adequate for the 1/2" backer board......that particular building of mine has steel painted trusses and galvanized panels so any minimal moisture that was trapped should not cause a problem....we also had the advantage of doing this during our drought a couple of summers back so I suspect is was pretty dry by the time we sealed it.

            Got a full warranty contract on it with no exclusions.

            Pedro the Mule - Still dry inside

          3. Piffin | May 22, 2009 11:05pm | #12

            "so any minimal moisture that was trapped should not cause a problem...."One of the biggest problems for new roof membranes is minimal moisture that is trapped under it from opld leaks.Hot weather and sun turns it into vapour, and the resulting vapour pressure can lift a bubble as large as a VW Beetle in a roof. Then the wind catches it.in gene's case. CU explained the venting of vapours and gasses from an old roof 

             

            Welcome to the Taunton University of Knowledge FHB Campus at Breaktime. where ... Excellence is its own reward!

          4. PedroTheMule | May 23, 2009 03:23am | #13

            Hi Piffin,

            Hot weather and sun turns it into vapour, and the resulting vapour pressure can lift a bubble as large as a VW Beetle in a roof. Then the wind catches it.

            in gene's case. CU explained the venting of vapours and gasses from an old roof

            Ahh makes good sense........well I guess I got lucky.......haven't had a bit of trouble with mine.......this will be the third summer but I will keep that in mind.....got three guys wanting me to go in with them and buy an old vacated wally world.....that's about half of the building and the whole thing is vacant....enough age that I'm sure it'll need a new roof.

            Hey I saw a message from you a couple of days back but everything after about message 45 has continuously been deleted.......sorry I missed it.....

            Take Care,

            Pedro the Mule - Luvin' the new company next door

          5. Southbay | May 23, 2009 04:41am | #14

            Pedro, oh no doubt you did the right thing for your situation. Just pointing out common pitfalls of going over an old roof, particullary if the roof contains asbestos.I also see a lot of carpet installed over asbestos floor tile, and even new tile over asbestos floor tile. Later, when you pull the carpet, you pull up the ACM floor tile. The old tile often telegraps through the new tile. So when you look down a hall or classroom, you see the old tile pattern under the new tile. Then when the new tile needs to be replaced, you have more asbestos waste. Because you can't separate non-asbestos tile from the old. Many times, budgets mandate options.In my opinion, it's best to do the job right. That said, money spent for asbestos removal is often viewed as just a huge expense that doesn't add value to the finished project.Unlike you guys who offer a finished product, my services don't "show". It isn't easy.

          6. PedroTheMule | May 23, 2009 07:29pm | #15

            Hi Southbay,

            In my opinion, it's best to do the job right. That said, money spent for asbestos removal is often viewed as just a huge expense that doesn't add value to the finished project.

            I completely agree.....we had a walkout basement in an old commercial building that housed all of the ancient boiler equipment. When it came time to replace the heating plant, I went with an outside unit, self contained. All of the pipes within the boiler area were covered in asbestos as well as the boiler unit itself. The way the guys removed the stuff and contained it was fantastic......triple doorways with air showers, wet showers and disposal area's etc. When they finished I would have eaten off the floor. I converted the space into usable offices and rented the space out, recovering all of my original expenses and later selling the building making a healthy profit. It was the right thing to do for all.<!----><!----><!---->

            However, for the roof on another office building, I didn't want to give up any of the existing R-Value if possible. I don't know if that roof had any asbestos in it or not. Considering the general use of material, probably not but can't be certain without proper testing. But, it is completely encapsulated and works flawlessly. No blow offs, no telegraphing, full warranty so the best choice for me with the re-roof over existing was the right thing to do in this case.<!----><!---->

            Yeah, I've seen some of the flooring that's been gone over....cheap vinyl over nice asbestos containing linoleum....the cheap vinyl takes on a nice pattern haha. That is also a nice point that you make about extra landfill due to unnecessary doubling of disposal once the job has been done right....sort of the green effect to do it right the first time.<!----><!---->

            <!----> <!---->Pedro the Mule - Safety must always be considered a priority

      3. PedroTheMule | May 22, 2009 08:53pm | #9

        Hi Gene_Davis,Our question was whether we could save money as regards asbestos abatement by leaving the existing board down, and going up from there.  What we would lose is the full warranty from the membrane system maker.

        One of my commercial buildings had a roof that was beginning to leak and already had polyiso panels of R26 in place.....I didn't want to give up what I already owned.....used 6" screws through 1/2" backer board then 4" new polyiso foam in place with membrane over that (as opposed to the 7 1/2" they normally use in this area). There's not likely to be any trapped moisture or condensation as the top layer is foamed in place sealing off everything.

        The cost of extra materials and labor for the add on makeshift decking was about equal to what I saved in new extra foam but the savings came in by not having to remove and dispose of what was already in place.

        Pedro the Mule - I was green before green was cool

  4. User avater
    rjw | May 22, 2009 08:27pm | #8

    It's my understanding that most asbestos was removed from building products in 1978

    I believe that technically, it was never banned, but levels were set incredibly low.

    wait a minute - it's way more complex than I'd learned.... http://www.epa.gov/asbestos/pubs/asbbans2.pdf

    Weirdly, all the EPA etc real estate disclosure laws/brochures use '78 - but it sems that was just for sprayed on asbestos stuff...


    "Ask not what the world needs. Ask what makes you come alive... then go do it. Because what the world needs is people who have come alive."

    Howard Thurman


    http://rjw-progressive.blogspot.com/

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