I have a concrete wall where some screw holes got too much bigger and I want to repair them using mortar and then install a TV base in the area so the reparing has to be strong (new screw holes could be located in any area along the repaired zone/not repaired zone, hard to say).
I’ve heard that when a mortar repair is done the repaired zone is ‘cold joint’ that is not as strong. Also I’ve read that if a bonding agent is used (like sikadur32) the cold joint could be avoided and the repared zone would be strong and monolitic respect to the original concrete.
Replies
Buy a small container of epoxy and use that instead of mortar.
Thanks. Question: If I repair with epoxy, then I sand and paint, when later I drill again in any area it would be safe and strong?
My thoughts - if you can or intend to use the existing holes:
- Clean out the existing holes with compressed air.
- Find an appropriate size concrete screw for the oversize holes.
- If necessary, redrill the holes to match the slightly larger concrete screws.
- Clean out the enlarged holes with compressed air.
- Just before inserting the new screws, squirt a bit of epoxy or CA glue into the holes.
- Fasten away!
If all you're trying to do is fill the original holes, then I'd recommend filling them with epoxy and once cured, prep for painting. I would NOT used mortar - too brittle and has limited bonding capability. I would not be too concerned about drilling holes for new anchors anywhere near by.
"I would not be too concerned about drilling holes for new anchors anywhere near by"
Thanks so much. That's the answer i was looking for
It's not necessary to use a concrete bonding agent. Instead, blow out the holes with compressed air to remove any dust which would prevent proper bonding. Then, use hydraulic cement as a hole filler. Hydraulic cement expands as it dries and therefore will key in best so that a bit won't wander and break it out.
https://www.quikrete.com/productlines/hydraulicwaterstopcement.asp
Frankie
A cold joint isn't going to matter for holes.
- Clean the holes out - get rid of all loose material
- Wet the holes, so when you put mortar into them, you'll get good adhesion. This is usually the "cold joint" problem on small repairs. If you put wet mortar on dry masonry, it's going to loose the moisture too fast and fail.
- Pack in some repair mortar.
- Let it cure for at least 24 hours. I like to go 72.
- Drill your new holes
Or... Get some lead inserts to bring the current hole size down to what will work. If the holes aren't too big, I'd think this is the east route: https://www.google.com/search?q=lead+screw+wall+inserts&rlz=1C1GCEA_enUS950US950&oq=lead+screw+wall+inserts&aqs=chrome..69i57.5564j0j7&sourceid=chrome&ie=UTF-8
Thanks man! Very helpful
Question? If I paint the wall so is not visible where the holes where, would it be safe drilling anywhere in the wall after the restore?
Yes. There should be no issue.
Thanks for your help!
I suggest You to use epoxy.