Best tool for cutting plaster/dry wall?

I have tried using the oscillating tool for cutting plaster/drywall in my house and it just dulls the teeth every time that I do it. (you would think I would learn). What is the proper tool to do this?
I have tried using the oscillating tool for cutting plaster/drywall in my house and it just dulls the teeth every time that I do it. (you would think I would learn). What is the proper tool to do this?
Listeners write in about sanding drywall, replacing a failed foundation, and making ground-contact PT posts last longer.
"I have learned so much thanks to the searchable articles on the FHB website. I can confidently say that I expect to be a life-long subscriber." - M.K.
Get home building tips, offers, and expert advice in your inbox
Dig into cutting-edge approaches and decades of proven solutions with total access to our experts and tradespeople.
Start Free Trial NowGet instant access to the latest developments in green building, research, and reports from the field.
Start Free Trial NowDig into cutting-edge approaches and decades of proven solutions with total access to our experts and tradespeople.
Start Free Trial NowGet instant access to the latest developments in green building, research, and reports from the field.
Start Free Trial Now© 2025 Active Interest Media. All rights reserved.
Fine Homebuilding receives a commission for items purchased through links on this site, including Amazon Associates and other affiliate advertising programs.
Get home building tips, offers, and expert advice in your inbox
Become a member and get instant access to thousands of videos, how-tos, tool reviews, and design features.
Start Your Free TrialGet complete site access to expert advice, how-to videos, Code Check, and more, plus the print magazine.
Already a member? Log in
We use cookies, pixels, script and other tracking technologies to analyze and improve our service, to improve and personalize content, and for advertising to you. We also share information about your use of our site with third-party social media, advertising and analytics partners. You can view our Privacy Policy here and our Terms of Use here.
Replies
A lot has to do with using the correct blade. If you're cutting plaster you should probably use an abrasive blade, but drywall you can cut with a coarse-toothed blade.
But there are many tools for cutting plaster/drywall. A Rotozip style tool is often a good one to use. Or a simple jab saw.
David
Blades, no matter what kind, are usually marketed / labeled as to what they can or should be used for.
If demolition-a sawzall with a plaster cutting blade-no set in the teeth and a shorter blade.
For the multitool, I've used their diamond wheel and also the abrasive disc (grout blade) with pretty good success.
Drywall will dull a sawzall blade or multitool blade, but plaster will do it quickly.
Cutting Plaster
I do a lot of work in New Orleans on old houses that have plaster walls & ceilings.
I use my 4" angle grinder with a diamond blade.Like butter, baby; but it is extremely important to secure the area around your cut by screwing the plaster to the lath with drywall screws. Same thing with using a Swazall. If the plaster is not secured to the lath, the vibrations from either tool will knock off more plaster than the area that you intend to cut.
Draw the area on the wall, & just outside the lines put screws in EVERY lath. If you hit air, simply go up, or down a 1/4" or so, and you should hit lath.Do this gently, so that you don't start cracking the plaster right away. It helps if you go just deep enough to go through the plaster, about an inch or so wide, chip out the plaster & you will see the lath. Go slow to minimize vibrations.
If the area is big enough, I use my circular saw to plunge cut the lath; less vibrations, (going slow, mind you) & a nice clean cut.
I also use my circular saw on drywall (set to depth) if speed is of the essence, & dust is not a concern. Definitely use a respirator, satety glasses, cap.& long sleeves, because you'll end up looking like Frosty the Snowman. Good luck!
I can see the back of the plaster and know where the seams are, so that is good, but yes - part of the problem is the shaking and vibrations make a mess of the rest and sometimes even long cracks.
I wonder if I should come at the drywall from the back since I can see the seams?
I was using a angle grinder, with a bi-metal blade - worked great, but the dust it kicked up lastly for hours. I don't want to do that again. I was also using a dremel oscillating blade with Drywall/wood blade, but like Calvin said, the drywall blade is great, but soon dulls.
What I was doing was cutting the plaster first with a exacto knife. Making a series of long cuts over and over again to get a straight line. Then I was going in with the oscillating drywall blade to make the final cut. Make s a great straight line, but the blades are like $8 bucks a piece and after doing one 4 foot wall, the blade was dulled to nubs.
I have a sawzall, but haven't tried it for fear of the vibrations causing more problems.
Which type of blade did you use with your circular saw?
Note that if you can see seams on the back it doesn't mean it's drywall. It could very well be plaster on rock lath or blueboard.
I just replied and it said I replied, but I can't see my post!
I just replied and it said I replied, but can't see my post!
It is the plaster on rock lath, yes you are right. I am going to buy a grouting blade and see if that works.
David
Plaster blade in a sawzall is what I would use.
in my hands, accurate, quick, keep the shoe tight to the wall and zip through it.
Plaster blade!