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Casting concrete thresholds & sills

lumbermonkey | Posted in Construction Techniques on June 20, 2009 04:04am

I want to cast some concrete and I’ve been checking out old brick buildings with (stone ?) thresholds and sills. Are those cast or cut from stone?
For a modern “cut from stone” look can I mix concrete with out the pea gravel? Just sand and cement? In the end I wouldn’t want any aggregate showing, even after years of wear.

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  1. Henley | Jun 20, 2009 04:18pm | #1

    Typically the old sills were stone.

    I'd add the aggregate to the mix.

    When you pour the sills aggitate the the sides very well.
    This brings the fat up and out to the edges
    so the aggregate doesn't show.

  2. catfish | Jun 20, 2009 04:39pm | #2

    Use whatever color you want on the outside, with very small or no aggregate.  Vibrate well, and pack it tight against the side of the forms.  Then fill in the back with a mix made with pea gravel.  Vibrate and pack tight in form. 

    I worked in a place that made architechal stone, and that is how they did it.  Most of the stone they made was with limestone on the outside.

  3. User avater
    Gene_Davis | Jun 20, 2009 05:16pm | #3

    Was it right here at the website, or in the magazine, that Taunton showed exactly this being done, in all its wonderful detail?

    I recall it as being in the past 12 months or so.  Keep looking.  I think it was exactly what you are after.

     

    View Image

    "A stripe is just as real as a dadgummed flower."

    Gene Davis        1920-1985

  4. User avater
    FatRoman | Jun 20, 2009 05:49pm | #4

    Here's an audio + slide show on casting a concrete sill

    http://www.taunton.com/CMS/uploadedimages/Images/Homebuilding/Audio/louwsma/

    It partners with this article on a cherry door

    http://www.taunton.com/finehomebuilding/how-to/articles/build-a-cherry-entry-door-with-weatherproof-threshold.aspx?nterms=61994,62256&ac=tsra=fp

    'Man who say it cannot be done should not interrupt man doing it' ~ Chinese proverb

    View Image

    1. User avater
      lumbermonkey | Jun 24, 2009 03:07pm | #5

      Looks like he used a mix of just cement, sand and reinforcement fibers. I wonder what the cement/sand ratio was?Finally a use for my outdated sawzall!

  5. User avater
    Jeff_Clarke | Jun 24, 2009 03:10pm | #6

    Indiana limestone is still available and looks great.  As an oolitic stone it hardens over time.

     

    Jeff

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