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Cement and Morter Mix Techniques

bridgetonjim | Posted in Construction Techniques on December 25, 2002 07:47am

Hello,

I’m interested in proper mixing of cement for a ick front porch repair. I have a brick landing 6′ x 10′ and a single step off the front with several bricks that need cement to keep them from falling out. I have a electric cement mixer but want to know how to get the right mix, how many parts water etc?, and what kind of cement mix do I use? Any help in this area would be greatly appreciated.

Jimbo

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  1. rez | Dec 25, 2002 08:27pm | #1

    Hi Jim, I was wondering if you are planning on pouring a cement pad somewhere on those steps or are you planning to remortar the loose bricks back into their original place?

    ...sitting in his nowhereland.

     

     

  2. notagain | Dec 26, 2002 01:49am | #2

    Hi Jim,

    What you need is mortar, not cement.

    Go to a supply yard and get a 70 lb. bag of masonary cement.

    Dry mix this with 4 five gallon buckets of washed mason sand.

    Get yourself a 5 gallon bucket of water and add to the water about a coffee cup full of Acyrl 60, Plastex, whatever it's named locally. It is an acrylic admixture in the color and consistency of milk. This is a great bonding agent for the old bricks.

    All this mixed together is called mortar.

    Mix enough water into the sand/cement so that if you take a handful of the mix you can make a softball out of it, and it will stick together. Then add just a little bit more water to (don't make it soupy) and let it sit for 10 minutes.

    There is a learning curve with this, just remember:  you can put more water in, you can't take it out, so go slow

    Get yourself a jointer/pointer/slick  (tool for inserting mortar in between the bricks) and slowly start stuffing the joints until flush with the tops of the bricks.

    Only do a section that you can handle in about 10 minutes. Don't worry about the mortar that might overflow the joints, just don't fuss with it, or try and get it perfect.

    When you get done with the 10 minute section, go back to the starting point. If the overflow mortar has dried a bit, see if it can be swept off without making a mess. If not , continue jointing for a few minutes, then come back to it.

    After sweeping off the overflow, take the jointer/pointer/slick, and smooth over the rough spots, filling in little divets, etc.

    Let dry.

    Sweep again.

    Viola!                                                   Rod

                                                             

    1. brownbagg | Dec 26, 2002 04:38pm | #3

      nine shovels of sand to one bag mortar

      1. notagain | Dec 26, 2002 09:15pm | #4

        You say tomatoe, I say tomato

        Who cares as long as the end result is the same.

        I find it's easier to work out of buckets, especially if you're dealing with smaller mixes.

        Which reminds me:

        Jim,

        A 70 lb. bag of cement will produce way too much mortar to use at one time. Just reduce the size of your mix:

        1/2 bag of cement to 2 five gallon buckets of sand, or

        1/4 bag of cement to 1 five gallon bucket

                                                                                     Rod

        1. bridgetonjim | Dec 29, 2002 06:51am | #5

          Rod,

          Thanks for the info that really helps, 1 ? is there any amount of water per 70lb bag about? I mean you say add as needed but about how much for a 70lb. bag I will add 3/4 of and then check for snow ball packing. So about how much?

          Thanks

          Jim

          1. notagain | Dec 29, 2002 03:24pm | #7

            Hi Jim,

            I'll give ya an "about how much" answer.

            Start with one gallon of water.

            Mix thoroughly

            check mix and add more from there

            using dry sand, I would say you'd be close with 3 gallons of water per 70 lb. bag/ 4 five gallon buckets of sand for a pointing mix

            For actually laying brick in a bed of mortar, it needs to be wetter, (fluffier?) kinda like a heavier version of cool whip

            How'd I do Jeff?

                                                                                                 Rod

        2. User avater
          JeffBuck | Dec 29, 2002 11:29am | #6

          See what ya get?

          Now...internet answer exactly how much water!

          JeffBuck Construction   Pittsburgh,PA

           Fine Carpentery.....While U Waite                  

          1. bridgetonjim | Dec 30, 2002 05:56pm | #8

            Jeff,

            I'm only a novice I know what end of a hammer to use, but its the little things we all need help with. Thank u for the insights into mortar mix this will go a long way to fixing this old house.

            Sincerely

            Jim from Bridgeton

          2. User avater
            JeffBuck | Dec 30, 2002 09:48pm | #9

            Jim...my point was....

            there's no "right" amount of water. The "right" amount changes based on lotsa variables.

            Dry or damp sand. Humidity. Direct sun or shade. Cold or warm weather.

            All can come into play....and you can't get a good answer on the water end of it over the internet.

            I don't even think you can get a good guestimate on how much water.

            The info provided above was a great start. But I'd not even use the net provided amount of water as the starting point for that part of the mix.

            Start with way less then you think you'll need.....then slowly add less than half of what you think you'll need again....and again.

            Sooner or later....probably sooner...because most overestimate the amount of water needed....and in this case...less is more/better.

            Then.....don't expect to use that very same amount if you have to do the work in several batches...because somewhere along the line.....one of the variables will change.....

            JeffBuck Construction   Pittsburgh,PA

             Fine Carpentery.....While U Waite                  

          3. notagain | Dec 31, 2002 05:20pm | #10

            Well said.

                                  Rod

          4. bridgetonjim | Dec 31, 2002 07:17pm | #11

            thanks Jeff,

            I know what u mean. I really appreciate your insight.

            Thanks again

          5. Terry1343 | Jan 01, 2003 04:30am | #12

            Just my 2 cents worth.  I agree with Jeff Buck.  There are a Bunch of variables to

            making mortar.  The book gives a formula, I know.  The WATER is the biggest

            variable!  The amount would depend upon each masons preference.  I can recall

            a Branch Bank addition where we didn't add any water at all and it was usable. Of

            course, it was after a rain and the sand pile was on a slab.  My point -  Mix the

            mortar as dry as possible and add the remaining water last.   Hint,  A little amount

            goes a long way!  Most newbie's over do the water.  Let it all mix a few minutes for

            best results.    

            Kentucky

          6. bridgetonjim | Jan 03, 2003 06:13am | #13

            T U 4 your insight I will do the less is more method for my first brick work.

            Jim

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