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CLEANOUT FROZEN – 40 yr old cast iron

toolbear | Posted in Construction Techniques on October 14, 2005 09:36am

Folks,

Anyone out there with a proven technique for unscrewing a cast iron cleanout that has not been moved in 40 years or more?  Heat (outside just painted)?  Big cheater? Lots of WD 40?

 

The ToolBear

“Never met a man who couldn’t teach me something.” Anon.

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Replies

  1. csnow | Oct 14, 2005 09:54pm | #1

    Those things can be a beeatch to budge, particularly if the location is damp (externally).

    I suggest an angle grinder with a cutting wheel.

    Cut an X, and knock it apart with a chisel and a big hammer.

    Stay a bit shy of the female threads to prevent damage.

    This is the no messin' around technique...

    Replace with a brass one, and coat the threads with teflon so it will come apart next time.



    Edited 10/14/2005 2:54 pm ET by csnow

  2. Shacko | Oct 14, 2005 11:42pm | #2

    csnow is right,if you can't get it loose after a couple of tries cut it out.  Make sure that you don't  drop any parts down your sewer line.  On the replacement brass c.o. plug I also agree, make sure that you have something that will act as an anti-seize compound on the threads.  Lots of luck.

    1. Norman | Oct 15, 2005 12:28am | #3

      There is a product called PBlast or sumthin (P!Blast?) like that which is exceptional for loosening frozen joints. Much more effective than Liquid Wrench or anything like that. I was able to easily break loose 90 year old water pipe connections after the stuff sat for 2 days on the joint.  Designed for auto engines, but works great on plumbing. I get mine at a large hardware store, auto parts stores are another source.

      1. Shacko | Oct 15, 2005 06:48pm | #8

        Glad to hear about another way to loosen threads, but i'm not sure if the original post wants to wait.  If you are in the trade there is no way that you can put that time of delay on the bill. What I post is what I  think is the easist way for someone who is not a pro. to do their choir without a brain freeze. Luck. 

        1. Norman | Oct 17, 2005 11:57pm | #16

          Yup, I can understand. But it is worth knowing about PBLAST. I was working on a rusted in clean out plug that wouldn't  move with 4 feet of cheater pipe on a pipe wrench, we could see the cheater pipe bending from the pressure we applied.

          We sprayed some PBLAST, and the home owner tapped (vibrations help it work) it with a hammer twice a day fer two days.

          The home owner then popped it loosed with a small pipe wrench with no cheater bar at all. Real useful stuff!

           

          1. Shacko | Oct 18, 2005 11:04pm | #19

            Im always interested in different ways to do things, but I've never heard  of PBLAST.  Where do you get it, I live in the N.E. Thanks.

    2. toolbear | Oct 15, 2005 07:13am | #7

      For keeping threads working, I have had good results with Never Seize from my mechanic's tool chest.

      Now use it on the boat - prop and shaft, thru hulls, etc.  So far, so good.

       The ToolBear

      "Never met a man who couldn't teach me something." Anon.

      1. Shacko | Oct 15, 2005 06:58pm | #9

        Never Seize is a good call.

      2. User avater
        BossHog | Oct 15, 2005 07:07pm | #10

        "...I have had good results with Never Seize.."

        You know, that stuff might be worth a thread in itself. Not everyone has tried the stuff.

        I may wander over into the tavern and start a thread about it...
        If it wasn't for plumbers, you'd have no place to go.

      3. JTC1 | Oct 15, 2005 09:54pm | #11

        Toolbear - Never Seez(TM) is my #1 favorite boat accessory.  Literally thousands of applications, every bolt ever removed goes back with a coat.  My truck sports alot of it too in similar hidden locations - lug nuts especially.

        You mentioned you are using it on prop and shaft hubs and other underwater hardware - beware, there is a seldom seen variety of Never Seez which is copper in color and does contain copper. Salt water use, first hand experience, says not to use this variety on 316 stainless shaft with a bronze wheel - some wierd electrolysis occurs, localized at the shaft taper; all zincs still intact. 10'4" x 1-3/4" ss shaft, 26x24 Michigan four blade - did not think we we ever get the 2 apart - produced pits in both metals (11 month continuous immersion). Luckily a very competent machinist in the local prop and shaft shop machined both and it was not a big loss.

        The gray variety has never produced any problems.  Sure is nice to know you'll be able to get things apart when the time comes.

        Tip: WD-40 will remove Never Seez from your hands or other surfaces where it is not wanted.

        Jim

        Never understimate the value of a sharp pencil or good light.

        "One finger full of Never Seez and you can paint a whole boat."

        1. ronbudgell | Oct 16, 2005 12:29am | #12

          JT,

          The grey stuff is about half powdered zinc. I believe. It should be perfectly suitable for use on a boat as any galvanic corrosion will affect either the never seeze or your sacrificial anodes first.

          Ron

           

        2. toolbear | Oct 16, 2005 11:11pm | #13

          NEVER SEIZE...

          Heard about the copper version.  Never seen it.  I have been using the grey (nickel?) and no pits between SS shaft and the prop.  Of course, there is a plastic shim collar there.

          I will have to try WD40 on hands.  Otherwise, it doesn't really come off.

          I got some Nalgene squeeze bottles with the flip up spout and use those for dispensing NS and (when doing electrical) No Oxy onto the fitting.

           

           

           The ToolBear

          "Never met a man who couldn't teach me something." Anon.

  3. donk123 | Oct 15, 2005 01:27am | #4

    Toolbear -

    Like others have said, two pund hammer and a small cold chisel, or a grinder. They break out pretty easy, and you will need a replacement handy for the job. If you elect the manual method, start in the middle and go easy because you don't want to break the pipe.

    Oh yeah, keep a spackle bucket handy to catch what falls out - pieces of the plug included. (Not a job I enjoy doing.)

    Don

  4. BillBrennen | Oct 15, 2005 01:41am | #5

    toolbear,

    A rooter guy told me that they always carry spare brass plugs on the truck, and routinely cut out the old stuck ones. Less time, less harm done than trying to torque it off.

    Ditto the Teflon recommendation.

    Bill

  5. junkhound | Oct 15, 2005 03:01am | #6

    Only ever had to deal with 2 such, both times simply chiseled out the lead and oakum and removed the whole fitting,  put in a plastic cleanout after.  Pop once re-oaked and re-leaded before plastic days, reused the old frozen cleanout also..

  6. JonE | Oct 17, 2005 12:46am | #14

    Spray liberally with KROIL.  That will loosen it after a day or two - it may need several applications.  I haven't found anything rusty yet that won't loosen after a lot of KROIL dumped on it.

     

    1. toolbear | Oct 17, 2005 10:14pm | #15

      Permit me a DUH! moment...

      KROIL = Duh??

       The ToolBear

      "Never met a man who couldn't teach me something." Anon.

      1. JonE | Oct 18, 2005 01:58pm | #17

        Sorry, should have been more helpful.  Kroil is a product made by Kano Laboratories.

        http://www.kanolabs.com

        I just mention it here because it has been discussed and praised ad nauseam in the Old Woodworking Machines community.  I bought two cans and use it on everything rusty.  It breaks stuff free that nothing else will touch.

         

          

        1. toolbear | Oct 18, 2005 09:13pm | #18

          KROIL -

          Looks interesting.  TNX for the tip.

           The ToolBear

          "Never met a man who couldn't teach me something." Anon.

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