FHB Logo Facebook LinkedIn Email Pinterest Twitter X Instagram Tiktok YouTube Plus Icon Close Icon Navigation Search Icon Navigation Search Icon Arrow Down Icon Video Guide Icon Article Guide Icon Modal Close Icon Guide Search Icon Skip to content
Subscribe
Log In
  • How-To
  • Design
  • Tools & Materials
  • Restoration
  • Videos
  • Blogs
  • Forum
  • Magazine
  • Members
  • FHB House
  • Podcast
Log In

Discussion Forum

Discussion Forum

Construction on a fibreglass boat

cliffy | Posted in Construction Techniques on May 14, 2008 09:30am

Any of you out in breaktime have experience with fibreglass boats?

My wife has a boat made of two fibreglass shells stuck together.  The seam has two lengths of fibre heading south  (parallell about  3/4 inch long) with some kind of filler bonding the two layers together.   The joint is anywhere fro 1/8 to 3/8 wide and has failed.  Water gets through the cracks and you know what happens when water enters a boat.

I’m thinking of cleaning out the joint and filling it with fibreglass resin then sanding it smooth but I don’t know if it will last a long time. Epoxies?

Any anecdotal information wil be appreciated.  The boat is a rowing skull so it takes some stress.

Have  a good day

Cliffy

Reply
  • X
  • facebook
  • linkedin
  • pinterest
  • email
  • add to favorites Log in or Sign up to save your favorite articles

Replies

  1. notascrename | May 14, 2008 09:46pm | #1

    filler you see is called bonding adhesive. glues fresh fiberglass surfaces together.

    if you can get the joint open enough to put in some stiff sandpaper, clean up the joint and whipe in some damm resin. and it should bond.  sounds ugly but some pop rivets wouldn't hurt.  -JIM

  2. User avater
    PeterJ | May 14, 2008 09:57pm | #2

    I can't quite picture it,  are we talking two flanges at near right angles to surface? Is the structure failing?

    Polyester resin by itself has little strength and is brittle, that's what the glass fiber provides. Epoxy resin is somewhat better. If this area is subject to movement but not structural, polysulfide or polyurethane sealer would work better.

    Any chance you could post a pic?

     

    Everything will be okay in the end.  If it's not okay, it's not the end. 

  3. DanH | May 14, 2008 10:18pm | #3

    In general, polyester resin is used, not epoxy.

    You need to get the surfaces bare and clean (no dirt, paint, or gelcoat), and scratch them up a little. Then paint on some poly resin, then apply a layer of fiberglass fabric saturated in resin. The fiberglass fabric should extend 2-4 inches each side of the joint.

    Note that this should be done from the inside if at all possible, in order to leave a smooth outside and not require removal of the gelcoat.

    What is wanted is not the will to believe, but the will to find out, which is the exact opposite. --Bertrand Russell
  4. User avater
    EricPaulson | May 15, 2008 02:09am | #4

    Look for 3M Marine adhesive/sealant.

    Sticks like crazy, remains flexible and lasts a looooong time.

    [email protected]

     

     

     

     

  5. 2weekstops | May 15, 2008 04:22am | #5

    just cleaning and filling the joint with resin wont work.  Thats alot like fixing a drywall seam with no tape and just packing it full of mud.  Not a good idea. 

    Epoxies actually bond better to polyester resin based fiberglass than polyester resin bonds to itself ( once the polyester resin is cured you cant achieve the

    chemical bond) .  Sand the joint to arou 6-8" wide the length of the seam.  Cut three layers of cloth first one covers area 1" over seam on either side then each

    subsequent layer 2" larger. Notice you have a much larger sanding area than is covered by the patches.  The trick is, not to patch anything that hasn't been thoroughly sanded.  That is where most fiberglass patches fail. thoroughly wet

    out cloth before applyinbg each layer,also coat repair area before first layer is applied .  Small patch you should be able to work it with a 3" throw away brush. 

    Any resin will do .  epoxies do work best though.  System Three And West System epoxies are probably the most popular and easy to find.  Watch the kick times on the epoxies ,, the more you mix the quicker it seems to kick off,

    (exothermic reactions)HA HA big words!!!  If it gets hot ....pitch it and start over  believe me!!  Anyway didn't think I'd see a boat Q? in here  Iworked in a Boatyard for 15 yrs .  My family has been in the business for 3 generations.  I just got sick of it and started building something else  :)

    1. cliffy | May 15, 2008 05:26pm | #7

      Check out the thread I tried to describe the joint a little better.

      Alot of experience with different stuff here, thought I might find a carpenter type that also is a boat fanatic!

      HAve a good day

      CLiffy

  6. cliffy | May 15, 2008 05:23pm | #6

    I have not yet figured out how to post pics here so I'll try to describe the joint a little better.

    2 layers of fibreglass touching, both running horizontal, then they take a 90 degree turn down and run about 1/2 inch.   The down part is where they are still parallel yet the gap between the two varies and the presen joint/ filler is cracking and does not keep out water.  The joint is only visible while looking up.  When the boat is on saw horses this is easy. When it is in the water this join is inches from the surface of the lake.

    The joint runs the entire perimeter of the boat which is about 17 feet long and about 2 feet wide in the centre.

    Does this change any opinions?

    Havea good day

    Cliffy

    1. DanH | May 15, 2008 05:30pm | #8

      OK, all you really want to do is clean out the joint and caulk it with a marine sealant. Easier to do with the boat upside down or on its side, if you can manage that.It's been 30 years since I built my boat, so likely there's a better sealant now than the nasty old Phenoseal in a can.
      What is wanted is not the will to believe, but the will to find out, which is the exact opposite. --Bertrand Russell

Log in or create an account to post a comment.

Sign up Log in

Become a member and get full access to FineHomebuilding.com

Video Shorts

Categories

  • Business
  • Code Questions
  • Construction Techniques
  • Energy, Heating & Insulation
  • General Discussion
  • Help/Work Wanted
  • Photo Gallery
  • Reader Classified
  • Tools for Home Building

Discussion Forum

Recent Posts and Replies

  • |
  • |
  • |
  • |
  • |
  • |
View More Create Post

Up Next

Video Shorts

Featured Story

Podcast Episode 691: Replacing Vinyl Siding, Sloping Concrete, and Flat vs. Pitched Roofs

Listeners write in about ground-source heat pumps and weatherstripping and ask questions about engineered siding, concrete that slopes the wrong way, and why houses have pitched roofs.

Featured Video

Video: Build a Fireplace, Brick by Brick

Watch mason Mike Mehaffey construct a traditional-style fireplace that burns well and meets current building codes.

Related Stories

  • Podcast Episode 691: Replacing Vinyl Siding, Sloping Concrete, and Flat vs. Pitched Roofs
  • FHB Podcast Segment: Roofing on Commercial vs. Residential Buildings
  • Preservation and Renewal for a Classic
  • A Postwar Comeback

Highlights

Fine Homebuilding All Access
Fine Homebuilding Podcast
Tool Tech
Plus, get an extra 20% off with code GIFT20

"I have learned so much thanks to the searchable articles on the FHB website. I can confidently say that I expect to be a life-long subscriber." - M.K.

Get home building tips, offers, and expert advice in your inbox

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters
See all newsletters

Fine Homebuilding Magazine

  • Issue 332 - July 2025
    • Custom Built-ins With Job-Site Tools
    • Fight House Fires Through Design
    • Making the Move to Multifamily
  • Issue 331 - June 2025
    • A More Resilient Roof
    • Tool Test: You Need a Drywall Sander
    • Ducted vs. Ductless Heat Pumps
  • Issue 330 - April/May 2025
    • Deck Details for Durability
    • FAQs on HPWHs
    • 10 Tips for a Long-Lasting Paint Job
  • Issue 329 - Feb/Mar 2025
    • Smart Foundation for a Small Addition
    • A Kominka Comes West
    • Making Small Kitchens Work
  • Issue 328 - Dec/Jan 2025
    • How a Pro Replaces Columns
    • Passive House 3.0
    • Tool Test: Compact Line Lasers

Fine Home Building

Newsletter Sign-up

  • Fine Homebuilding

    Home building tips, offers, and expert advice in your inbox.

  • Green Building Advisor

    Building science and energy efficiency advice, plus special offers, in your inbox.

  • Old House Journal

    Repair, renovation, and restoration tips, plus special offers, in your inbox.

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters

Follow

  • Fine Homebuilding

    Dig into cutting-edge approaches and decades of proven solutions with total access to our experts and tradespeople.

    Start Free Trial Now
    • Facebook
    • Instagram
    • X
    • LinkedIn
  • GBA Prime

    Get instant access to the latest developments in green building, research, and reports from the field.

    Start Free Trial Now
    • Facebook
    • YouTube
  • Old House Journal

    Learn how to restore, repair, update, and decorate your home.

    Subscribe Now
    • Facebook
    • Instagram
    • X
  • Fine Homebuilding

    Dig into cutting-edge approaches and decades of proven solutions with total access to our experts and tradespeople.

    Start Free Trial Now
    • Facebook
    • Instagram
    • X
    • LinkedIn
  • GBA Prime

    Get instant access to the latest developments in green building, research, and reports from the field.

    Start Free Trial Now
    • Facebook
    • YouTube
  • Old House Journal

    Learn how to restore, repair, update, and decorate your home.

    Subscribe Now
    • Facebook
    • Instagram
    • X

Membership & Magazine

  • Online Archive
  • Start Free Trial
  • Magazine Subscription
  • Magazine Renewal
  • Gift a Subscription
  • Customer Support
  • Privacy Preferences
  • About
  • Contact
  • Advertise
  • Careers
  • Terms of Use
  • Site Map
  • Do not sell or share my information
  • Privacy Policy
  • Accessibility
  • California Privacy Rights

© 2025 Active Interest Media. All rights reserved.

Fine Homebuilding receives a commission for items purchased through links on this site, including Amazon Associates and other affiliate advertising programs.

  • Home Group
  • Antique Trader
  • Arts & Crafts Homes
  • Bank Note Reporter
  • Cabin Life
  • Cuisine at Home
  • Fine Gardening
  • Fine Woodworking
  • Green Building Advisor
  • Garden Gate
  • Horticulture
  • Keep Craft Alive
  • Log Home Living
  • Military Trader/Vehicles
  • Numismatic News
  • Numismaster
  • Old Cars Weekly
  • Old House Journal
  • Period Homes
  • Popular Woodworking
  • Script
  • ShopNotes
  • Sports Collectors Digest
  • Threads
  • Timber Home Living
  • Traditional Building
  • Woodsmith
  • World Coin News
  • Writer's Digest
Active Interest Media logo
X
X
This is a dialog window which overlays the main content of the page. The modal window is a 'site map' of the most critical areas of the site. Pressing the Escape (ESC) button will close the modal and bring you back to where you were on the page.

Main Menu

  • How-To
  • Design
  • Tools & Materials
  • Video
  • Blogs
  • Forum
  • Project Guides
  • Reader Projects
  • Magazine
  • Members
  • FHB House

Podcasts

  • FHB Podcast
  • ProTalk

Webinars

  • Upcoming and On-Demand

Podcasts

  • FHB Podcast
  • ProTalk

Webinars

  • Upcoming and On-Demand

Popular Topics

  • Kitchens
  • Business
  • Bedrooms
  • Roofs
  • Architecture and Design
  • Green Building
  • Decks
  • Framing
  • Safety
  • Remodeling
  • Bathrooms
  • Windows
  • Tilework
  • Ceilings
  • HVAC

Magazine

  • Current Issue
  • Past Issues
  • Magazine Index
  • Subscribe
  • Online Archive
  • Author Guidelines

All Access

  • Member Home
  • Start Free Trial
  • Gift Membership

Online Learning

  • Courses
  • Project Guides
  • Reader Projects
  • Podcast

More

  • FHB Ambassadors
  • FHB House
  • Customer Support

Account

  • Log In
  • Join

Newsletter

Get home building tips, offers, and expert advice in your inbox

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters
See all newsletters

Follow

  • X
  • YouTube
  • instagram
  • facebook
  • pinterest
  • Tiktok

Join All Access

Become a member and get instant access to thousands of videos, how-tos, tool reviews, and design features.

Start Your Free Trial

Subscribe

FHB Magazine

Start your subscription today and save up to 70%

Subscribe

Enjoy unlimited access to Fine Homebuilding. Join Now

Already a member? Log in

We hope you’ve enjoyed your free articles. To keep reading, become a member today.

Get complete site access to expert advice, how-to videos, Code Check, and more, plus the print magazine.

Start your FREE trial

Already a member? Log in

Privacy Policy Update

We use cookies, pixels, script and other tracking technologies to analyze and improve our service, to improve and personalize content, and for advertising to you. We also share information about your use of our site with third-party social media, advertising and analytics partners. You can view our Privacy Policy here and our Terms of Use here.

Cookies

Analytics

These cookies help us track site metrics to improve our sites and provide a better user experience.

Advertising/Social Media

These cookies are used to serve advertisements aligned with your interests.

Essential

These cookies are required to provide basic functions like page navigation and access to secure areas of the website.

Delete My Data

Delete all cookies and associated data