I’ve got a couple of ceiling boxes that fall right at the joint between 2 sheets of drywall and had corners/edges break at installation. How can I deal with this when I tape/mud? Pics attached (I hope).
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You can easily tape over those.
How would I tape over them? I tried using setting compound w/ mesh tape but it didn't want to stay put.
Wait for some setting compound to be close to setting up, then squish (that's a technical term) into the open areas up to the level of the drywall. Once the compound sets, sand it level and tape over it normally.
https://www.amazon.com/STRAIT-FLEX-INTERNATIONAL-PP-2PK-Drywall/dp/B000LNKNZI/ref=sr_1_3?dchild=1&gclid=CjwKCAjw19z6BRAYEiwAmo64LSlcakFJEDtRht-A9gbQdwzy225HyIc5r6w1yZ3iBQlTQVd6rbFYdxoC_6MQAvD_BwE&hvadid=410071983980&hvdev=c&hvlocphy=9008154&hvnetw=g&hvqmt=b&hvrand=8014847830630976956&hvtargid=kwd-761022473918&hydadcr=8433_11337195&keywords=strait-flex+patch&qid=1599577487&sr=8-3&tag=googhydr-20
https://www.usg.com/content/usgcom/en_CA_east/products/walls/drywall/patching-repair/strait-flex-perma-patch.html
Paper tape will work with a little effort, but they make a bigger patch that you can cut to fit the box and apply at once.
more expensive than paper tape, but might save some work.
A. Fill voids with expanding foam (Great Stuff). Next day, cut the foam flush with the drywall and tape as usual.
B. Use setting type joint compound (DuraBond by USG). Apply the DuraBond with a 1" or 2" knife, without any paper or fiberglass mesh. Press it against the sides of the void so it also wraps/ keys onto the backside of the drywall. This might require 2 coats just to do the initial fill. Then fiberglass tape as normal.
Frankie
Oooh! I like the foam option.
I’ve done it this way for years. Works great! The trick is to use a very sharp knife to make a clean flush cut on the foam after it has cured. If you have a rough face on foam it will not finish well.
Try a product like Durabond 20 (or even plaster of paris) it only has a 15 minute working time and will set up quickly and wont fall out. It's good practice to moisten the area first.
Apply it without tape and then sand flush once it's set. When it's dry tape or mesh over the patch and you'll be good to go.
Thanks for all the replies. As usual, this place is awesome. I'll let you know what I end up doing.
can you pull out the boxes? easier to do the patching with the boxes out of the way - you could cut some pieces of drywall to fill in and then patch as detailed above w/ durabond or plaster-let it set and recut carefully w/a new blade in a razor knife or file/sand to fit
boxes look like the type w/the metal frame that clamps down so you could "unscrew" the clamp, pull out the box, retrieve the clamp, make the repair, put the boxes back together and re-install
good luck