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hole saw on cast iron tub?

Stray | Posted in Construction Techniques on March 4, 2008 05:17am

For a myriad of maddening reasons… I need to run a couple 1″ PEX tubes through the front panel of an enamel covered cast iron bathtub (to reroute my hot water radiation).

SO, I find myself needing to drill two 1 1/4″ holes through this thing in a fairly neat and accurate way.

Would you start with a masonry bit first, to penetrate the enamel?

Then do I get some kind of abrasive carbide hole saw for these holes?

Never run into this before, any thoughts appreciated!

 

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  1. MSA1 | Mar 04, 2008 05:35am | #1

    If you succeed please post pics. I would think you'd need a diamond type tile hole saw. I have one I think I paid $80 for it. Actually its not the diamond type (that one didnt work) it just a tile hole saw.

    If you can get through the cast I think your bigest problem will be not shattering the ceramic.

    Good luck.

  2. User avater
    JeffBuck | Mar 04, 2008 05:40am | #2

    PEX bends ...

    cast iron don't.

     

    Jeff

        Buck Construction

     Artistry In Carpentry

         Pittsburgh Pa

    1. Stray | Mar 04, 2008 06:06am | #5

      trust me, I'm bending the stuff plenty...There's no good way around the tub.I'm having to reroute supply lines that were buried-copper in cement slab 50 years ago (they're leaking..and my fuel bill is going through the roof). 

  3. splintergroupie | Mar 04, 2008 05:52am | #3

    I've seen extra holes sandblasted in a ceramic/CI sink. It was done taking the sink to the sandblaster, however. Still, you can cut pretty fast with even a small sandblaster if you have the air pressure; i've cut holes in plate glass this way, too. Resist can be a piece of EPDM rubber-cememted to the tub. You'd get some sand under the tub, though....

    1. Stray | Mar 04, 2008 06:10am | #6

      I've sandblasted patterns on glass before, but never tried to cut through something. It would certainly be the safest way to insure the enamel didn't shatter.This is a finished and heavily used bathroom tho, and I'd worry about all that sand. 

  4. plumbbill | Mar 04, 2008 05:56am | #4

    http://www.hobuk.co.uk/acatalog/Dtas-Diamond-Hole-Saws.html

    “The world is a dangerous place, not because of those who do evil, but because of those who look on and do nothing.” —Albert Einstein

    1. Stray | Mar 04, 2008 06:12am | #7

      YEAHHH That's what I was picturing!  Any idea if I should be concerned about the enamel shattering?
      The fined-tube cover and end plate will cover the holes within an inch to spare, so a little chipping around the hole isn't a problem. I'm worried about spider cracks across the face of the tub kind of thing...

      Edited 3/3/2008 10:16 pm ET by Stray

  5. buck1157 | Mar 04, 2008 06:23am | #8

    We had the plumbers drill a extra hole in a cast sink they used a special bit made for it I think it was carcide grit it did a real nice hole. I would check with a good plumbing supply co

    Good luck

    1. Stray | Mar 04, 2008 06:28am | #9

      Good advice. I'll hit the plumbing supply on my lunch hour tomorrow. 

  6. buck1157 | Mar 04, 2008 06:29am | #10

    HI

    I just found a site that has what my plumbers used  http://www.hermanscentral.com/department/relton-brazed-carbide-hole-saws-10447.cfm Good luck

    1. Stray | Mar 04, 2008 06:32am | #11

      PERFECT!Thanks.Anyone want to buy a "slightly used" carbide tooth saw? :) 

      1. plumbbill | Mar 04, 2008 07:33am | #12

        Yes it can crack & chip the enamel.

        Follow the directions that come with the saw.

        “The world is a dangerous place, not because of those who do evil, but because of those who look on and do nothing.” —Albert Einstein

      2. dovetail97128 | Mar 04, 2008 10:23am | #13

        FWIW Relton makes some good cutting tools and drills. I have used them for years. I wouldn't hesitate to spend money to buy one of their tools for a job. Excellent customer service in my experience as well.
        They can't get your Goat if you don't tell them where it is hidden.

        1. deafbob | Mar 04, 2008 07:34pm | #14

          make a jig to keep blade from jumping and go slow. use oil to lube, it will help.

          i have only done 1/4" holes in my tub, but it is posssble. i just used two of my carbide drill bits, started with an 1/8.

          cover bottom of tub with a liner. dust from cast iron makes a mess similar ot soot. but doesn't clean real easy.

          might want ear plugs

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