Has anyone ever used non expanding spray foam instead of grout to set a door jamb in existing masonry wall?
Discussion Forum
Discussion Forum
Up Next
Video Shorts
Featured Story

Discover a cost-effective system for applying continuous insulation that can help you achieve targeted R-values.
Highlights
"I have learned so much thanks to the searchable articles on the FHB website. I can confidently say that I expect to be a life-long subscriber." - M.K.
Fine Homebuilding Magazine
- Home Group
- Antique Trader
- Arts & Crafts Homes
- Bank Note Reporter
- Cabin Life
- Cuisine at Home
- Fine Gardening
- Fine Woodworking
- Green Building Advisor
- Garden Gate
- Horticulture
- Keep Craft Alive
- Log Home Living
- Military Trader/Vehicles
- Numismatic News
- Numismaster
- Old Cars Weekly
- Old House Journal
- Period Homes
- Popular Woodworking
- Script
- ShopNotes
- Sports Collectors Digest
- Threads
- Timber Home Living
- Traditional Building
- Woodsmith
- World Coin News
- Writer's Digest
Replies
Not me
But as long as the frame brackets are Firm, I don't see that it won't work.
Most of the low expanse stuff I've used will not firm up well enough I don't believe, to hold those brackets. They might clip into the channel of the frame, but the real holding power of those this pcs of metal is the surrounding grouting.
Remember, there's serious torgue-shun on both the hinge and latch side as the door is used.
The foam won't hold up well against weather and won't carry any load. It will fill gaps, probably better than grout.
Use grout
I would not use foam. The door frame takes a lot of stress and the foam will loosen up. A frame set with grout is almost indestructible..
Yes, worked fine too. Took me about 20 cans but it was cheaper than anything else I could do.
hollow metal
the steel door institute specifies that certain HM frames , including retro masonry openings, especially frames set with bolts, be grouted. if your customer has a failure you could be on the hook for it. usually called 'unworkmanlike manner'.
ganoo
What is at the head (lintel) of the existing wall? A standard 3068 door in a hollow metal jamb, the outside height of the will be 6' 10". A standard 8" block wall will be 7' or 84" to the bottom of the lintel, leaving a 2" gap unless you order thedoor buck with a 4" head.
If you use a standard HMD jamb the legs and head can be grouted through that extra 2" space at the top of the head. The grout has to be pretty sloppy and you need a rubber mallet to keep tapping the jamb legs to make sure don't get a lot of voids. It is messy and tedious, but can be done.
If the Lintel is a two piece block and your jamd is going to end up flush to the bottom, you can take out the front or back lintel block and slush the jamb, then reinstall the lintel.
For openings with steel lintels I have taken out a half bloch as close the the top of the openeing as possible , but not directly under the lintel, and slushed the jamb for there.
I use the expanding sealer all the time and it works great, but the low expansive stuff is way too weak. I imagine there is some very slight movement, but that's never been a problem - trim nails aren't popping and caulk joints aren't pulling apart or anything. Just don't close it in with trim until the stuff is fully cured and done expanding.
Ted
Are you talking about setting a hollow metal jamb into a masonry opening? Where would there be trim nails?
jamb
that's right, existing masonry opening. no trim, no trim nails .doors swing on roton hinges.
Tell me more.
Existing opening. How are you fastening this frame ? When laying up block, the masonry hangers are mortered in and the frame grouted. How do you plan on "grouiting' with foam, is the top open?
thanks.
I missed the metal jamb part :)
but great stuff still works well.
That's all right Ted..........
I missed the existing masonry wall part.
I've never grouted HM Frames I've mounted to existing masonry openings (or ones we've cut out).