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How to wire a sub panel off a sub panel

stevegold | Posted in General Discussion on January 25, 2010 11:29am

i have a 200 amp sub panel in my house that is wired off a 200 amp main service panel outside my house. i would like to wire in a 100 amp sub panel to service a/c, a jaccuzi, etc on other side of my house (all wiring indoors). the run would be about 60′. do i just put a 100 amp breaker in the current sub, and run 3 wires (#4 copper if i am reading my book correct, black, white and green)to the new sub on the other side of the house? thanks in advance steve

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  1. JTC1 | Jan 25, 2010 03:05pm | #1

    Having never seen a serious A/C or spa which did not require 240v.........

    You will need to run 4 wires to the new 100 amp sub-panel.

    Black, red, white and insulated green in conduit (I like PVC).

    Black and red = #4 copper.

    White can be #6 (one size down).

    Green can be #8 (two sizes down).

    OR all can be #4......downsizing the neutral and ground is NEC compliant and saves a few $$.

    Neutrals float in the new sub-panel (no bonding neutral / ground and box enclosure). If a bond strap or screw is supplied with the new sub-panel - do not install it; if already installed at the factory, remove it.

    All of the grounds attach to a ground bar (screwed to the box enclosure) which you will most likely have to add.

    Sub-panel is totally segregated - grounds on the ground bar, neutrals on the neutral bar(s). Neutrals electrically isolated from the panel enclosure. Grounds bonded to the enclosure.

    FYI, I can usually buy a panel eqipped with a main breaker for less $$ than a main lug panel. Either works fine and a main breaker panel provides a disconnect at the new sub-panel

    Jim

    1. stevegold | Jan 25, 2010 07:01pm | #2

      Thanks Jim:

      That clears it all up!

      steve

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