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Milling Earl’s Fir – Part 3 of 3

BobSmalser | Posted in General Discussion on December 10, 2003 05:48am

Continued from Milling Earl’s Fir Part 2.

 

The next log milled is the third log from the stump….a rougher (more knots) 16-footer I chose for Earl’s 6X6 stock…each well over 100lbs each.  Notice this 6000lb log rests on the ground in front, and was rolled on a bearer in the rear.  The mill’s blade only reaches 6†from the ground, so after most of the log is cut and lightened, we’ll dig a hole in front for the farm jack and raise the log remnant to a bearer so we can saw all the way to the bottom bark.

 

Milling 6-by’s

 

We finally get to the only log I came for, the clear 12-foot first log from which I need quartersawn doorjamb stock…we’ll use every inch of it.  9-10 rings per inch inside and 10-12 rings outside, this stock will grade No.1 Select if I can saw around the few pitch pockets.  At 10,000lbs, this log has a few inches of taper we’ll have to compensate for at the pith.  We begin with vertical sawing using the One Square Edge pattern after the mill’s tracks are perfectly aligned with the top bark…

 

Vertical sawing 

 

At the next deck of boards we switch to horizontal sawing to maintain vertical grain in the boards.  You’ll notice the next board to the right in the deck will not have vertical grain.  With this mill, we could continue sawing vertically into the log beneath the first board shown, leaving the center, non-vertical grain wood.  Using that technique, we’d reverse the powerhead and do the same on the opposite side of the log, leaving a beam-sized ridge of flatgrain wood in the center.  We then would switch from horizontal to vertical sawing and take out the center, producing vertical grain boards.  If this log were a rarer Oregon (Garry Oak) White Oak, we’d take the time to do that.  But clear DF logs are common here so we’ll give the flatsawn boards to Earl for something else.

 

Horizontal sawing   

 

When we reach the pith, we readjust the mill’s tracks parallel to the bottom bark, removing and discarding the pith in the process…

 

Pith

 

Instead of a thick slab, this mill’s waste is a tapered pith center useable as stickers and tapered boards…

 

Tapered waste

 

From heavily-tapered cedar butts, we even chainsaw them with deck screws and poly glue into rustic Adirondack chairs…I can make six of these a day and often give them to neighbors, some of whom even rasp and sand them smooth and paint them.

 

Chairs

 

 

The end result is only a bit of sapwood and bottom bark…and if I tried hard, I could even squeak another 1X3  out of this one, although it’s quality would be poor.  The ridge left on the right side of the slab prevents it from sagging between the bearers, producing  “wasp-waist†board thickness.

 

Slab waste

 

 

The resulting 5/4 doorjamb stock…or at least my share…the others are in Earl’s stack.  Having seen these CVG boards go for 30 bucks or more each, retail, it’s not a bad morning’s effort.

 

Product 

 

 

 

 

 

 

 

 

“When we build, let us think that we build forever. Let it not be for present delight nor for present use alone. Let it be such work as our descendants will thank us for; and let us think…that a time is to come when those (heirlooms) will be held sacred because our hands have touched them, and that men will say, as they look upon the labor and wrought substance of them, ‘See! This our father did for us.’ “ –John Ruskin.

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Replies

  1. JohnSprung | Dec 10, 2003 11:58pm | #1

    This is fascinating stuff.  Please continue with grading, drying, etc.

    Thanks --

    -- J.S.

    1. User avater
      BobSmalser | Dec 11, 2003 12:16am | #2

      Sure....stacked, stickered and covered and left to airdry for 1 year or so per inch of thickness to take it to 18-20pct.  Cedar less, maple and hardwoods a bit more.  DF and WRC dry well.  The interior wood restacked and stickered in the new heated structure for a few weeks to get below 10pct before planing and use.

      No1 Sel DF Beam/Keel Stock

      No1 Sel Q-Sawn DF Rafter Stock

      Figured Maple Cabinet Stock stacked "In the Bolle"

      Only the structural lumber requires grading...and in many areas, the worst of that agony can be foregone if you are willing to accept a grade of No2 or Better.

      But ya call the mill grading organization who certifies local mill graders and the supervisor during his periodic circuit drops by and stamps your boards and beams after you unstack them. 

      Many local graders aren't certified to do beams...so how you have it graded depends on what you have and the grade your structural engineer demands.  But for garden-variety framing lumber, it's no big deal except for the unstacking...whicj is why God gave us teenage boys.

      “When we build, let us think that we build forever. Let it not be for present delight nor for present use alone. Let it be such work as our descendants will thank us for; and let us think...that a time is to come when those (heirlooms) will be held sacred because our hands have touched them, and that men will say, as they look upon the labor and wrought substance of them, ‘See! This our father did for us.’ “ --John Ruskin.

      Edited 12/10/2003 4:20:25 PM ET by Bob Smalser

      Edited 12/11/2003 10:59:30 AM ET by Bob Smalser

      1. MisterT | Dec 11, 2003 02:01am | #3

        Bob, Xmas is coming fast!

        I have been a GOOD boy!

        Drive that pickup to NY and I will unload it for free!!!

        It is a good thing I don't have much storage, else I could see myself becoming a lumber collecter.Mr T

        Do not try this at home!

        I am an Experienced Professional!

  2. DougU | Dec 11, 2003 03:40am | #4

    Bob

    I have found your threads very interesting, keep it up

    Thanks

    Doug

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