I currenty have a Dewalt Dw423. It works great, but makes your hand numb after using it a while. Do they all do this or is there another brand that doesnt vibrate so much? And I cant afford a Fein or Festool.
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I have a dewalt random orbit and a PC random orbit sander. It seems to me that all vibrate a little. Woodworking suppliers sell anti vibration gloves designed to dampen the vibration.
prolonged use can cause permanent damage over the years.
Use a vac/dust extractor while sanding. It probably won't help much with the vibration but it will keep the pad cooler, add longer life to the sandpaper and will get the sanding done quicker.
I only have one festool sander and it is nice but that does vibrate some just not nearly as much. Check out craigslist in your areas or ebay once in a while and you'll see some deals on festool sanders from time to time. I also like bosch sanders too.
I have it hooked up to a Fein vaccum. Its nearly dustless in this setup. I didnt know if a lot of vibration in a random orbit was the way they all are or just my model.
I've gone through 3 5"
I've gone through 3 5" DeWalts. I liked them fine, just wore them out. My son gave me the Bosch a couple of years ago. Seems to fit me better. Much better balance and less vibration make it much easier to control.
I don't know which sanders
I don't know which sanders vibrate less than others. I think I've heard there is a European safety standard for vibration transmitted to the users hands. I do know that the effect on your hands is a function of the amount of energy in the vibration and the amount of time it is being held. I think it's also worse if you hold the sander in a tight death-grip. If that's true about a European standard, I would imagine Fein and Festool might be a bit easier on your hands but that's just a guess.
I do know that you need to be careful because the numbness can be permanent and gets worse with age. Of course I ignored my own advice when I was young and foolish. Now I've got a slightly numb fingertip on my left third finger.
http://www.youtube.com/watch?v=xf2R81aFjdU&feature=player_embedded
Watch the end for smoothness.
Kowboy
I don't have one but the PC
I don't have one but the PC model Norm uses that is shaped more like an angle grinder looks like it would help isolate the vibration a little better. You hand isn't directly over the rotation in this setup.