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scary puppet case

andyfew322 | Posted in Photo Gallery on June 7, 2008 04:50am

here’s the next project, puppet case for a scary chinese puppet for my dad. It is out of cherry. Right now is just the case, but right after I will be making a matching table for it.

001 and 002 are a router jig to perfect the bevel because I mitered the corner first, long story. The pine beveled board it hotglued to the fence, and the board to be cut slides between the feather boards and pine. This didn’t work out too well

003 is all the wood to make the case x-cept the glass and ply.

004 and 005 is the TS jig I made to cut the bevel because the router didn’t work perfectly, Hot glue the board of beveling to the jig, and run through the blade.

 

there’s no need to reinvent the wrench

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  1. User avater
    Sphere | Jun 07, 2008 05:41am | #1

    Looks like a good start, got a sketch of the final project?

    stay safe buddy.

    Spheramid Enterprises Architectural Woodworks

    Repairs, Remodeling, Restorations

    "We strive for conversion,we get lost in conversation, and wallow in consternation. "
    Me.

    1. andyfew322 | Jun 07, 2008 06:19am | #2

      yeah I'll scan it tomorrow 

      Silence is golden, but ducktape is silver

  2. User avater
    Ted W. | Jun 07, 2008 06:57am | #3

    I can almost smell the sawdust from here. :D

    --------------------------------------------------------

    Cheap Tools at MyToolbox.net
    See some of my work at TedsCarpentry.com

    1. andyfew322 | Jun 07, 2008 10:30pm | #4

      ya gotta love that cherry 

      Silence is golden, but ducktape is silver

      1. User avater
        MarkH | Jun 07, 2008 10:40pm | #5

        What's the scary part? Puppet so scary it has to be kept out of sight?
        Nice work.

      2. Henley | Jun 07, 2008 11:43pm | #6

        Hey Andy, If you can avoid it don't run the stock between the
        bit and the fence!
        You could have done that operation the other way around, just
        add a piece if ply (or whatever) to the infeed side and then set the
        the fence in relation to the bit. You obviously did fine, but that can kick the stock something
        fierce.PS
        The same is true for the TS. You can't always avoid it,
        but whenever possible don't trap the wood between the blade and fence.

        Edited 6/7/2008 4:45 pm ET by Henley

        1. DonCanDo | Jun 08, 2008 01:56am | #8

          ...If you can avoid it don't run the stock between the bit and the fence...

          Sometimes I tend to take things too literally so maybe I'm guilty once again, but I just can't imagine the point of using a fence if the material isn't between the fence and the bit (or blade).  What am I missing?

          1. Henley | Jun 08, 2008 06:21am | #9

            Well it's kind of a broad question.
            Lots of situations to cover...
            Andy's situation he was taking material off the edge of a board.
            You could just as easily set the fence so only the required amount
            to be removed was projecting forward.
            Rather then placing the fence the given distance behind the bit.
            That sounds confusing sorry. The point is there is almost always more then one way to skin a cat.
            And some way's are safer then others.

            As in the Table saw, tilting the blade towards the fence. Thereby trapping the stock between the blade and the fence, rather then putting the fence on the other side and flipping the stock over.

          2. Chucky | Jun 08, 2008 06:45am | #10

            With the material between the bit and the fence, you have no way of controling how much the bit will bite into the wood.  Using a featherboard or a push block will help to keep your piece against the fence but if the bit bites in the wood for some reason, it can kick back and shoot out your piece.  If you are are using a bit with a 1/4" shank and it's not set properly in the collet, your bit could bend and that's just not good at 20000 rpm.

            The only reason I see to put the material between the bit and the fence is if you want to shape your edge AND make your piece have a uniform width at the same time.  Not a good idea.  You need to use the right tools for the job.   Table saw and jointer to make a straight edge and cut to width.  Router or shaper to put a profile on an edge.

            So why use a fence ?  If you are edging or shaping straight pieces, the fence is very useful.  It's a must if you're using bits without a roller bearing guide because it obviously guides your piece but also limits your depth of cut.  And if you have a split fence such as this http://www.leevalley.com/shopping/TechInfo.aspx?c=1&type=a&p=42155, you can have shims on your outfeed side and use your router table as a jointer.

            Edited 6/7/2008 11:48 pm ET by Chucky

          3. DonCanDo | Jun 08, 2008 01:07pm | #11

            Thanks.  I don't use the router table a lot and when I do, I've generally used a roller guide on the bit.  The router table that I have (a small bench-top style) came with a split fence, which is a nuisance to set up, but actually works pretty well.

            And thanks, Henley, for the clarification on the table saw.  My table saw only has a fence to one side of the blade so I can't tip the blade towards the fence if I wanted to.  Not that there haven't been times that I've wanted to, but I always found an alternate solution.  I can certainly see how a "trapped" piece of wood has much greater potential for becoming a projectile.

  3. User avater
    ToolFreakBlue | Jun 08, 2008 01:07am | #7

    I'll repeat what Henley said, Don't run the stock between the fence and the bit.

    It does appear that you were at least feeding it from the left side which puts the stock on the proper side of the bit in that situation.

    If you where to run the stock in from the right in that arrangement (without the feather boards)that board would shoot out of there like a Hot Wheels car launcher.

    PS: I'm still looking for that plan for you.

    TFB (Bill)

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