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Discussion Forum

Tricks for removing painted over screws

BillHartmann | Posted in General Discussion on February 9, 2006 07:43am

I am going to be replacing all of the switches and receptacles in a 60+ YO house. The screws have been painted over many times.

Now I was thinking of Dremel to help cut out the paint filled slot, but these are small flathead screws and it would be easy to cut through the head. And using a utility knife to TRY and chip off the bond to the frame.

But I am still afraid that it will be slow work with vise grips to get them out.

Out than small shaped charges of C-4 does anyone have any tricks that would help.

And where can I get some C-4?

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Replies

  1. Danno | Feb 09, 2006 07:53pm | #1

    I usually put the corner of the blade of a screwdriver into the slot (or what's left of it) and jar it with the palm of my hand. That often chips the paint out of the slot (sometimes from the whole screw head). I suppose you could put a little dab of paint remover on the screw heads with a Q-tip and try scraping the loosened paint off with a knife blade.

  2. User avater
    NickNukeEm | Feb 09, 2006 07:59pm | #2

    What Danno said.  Corner of flat bladed screwdriver in edge of slot, strike with palm (or tool of your choice).  Sometimes I reverse direction for the second strike if the first didn't adequately clear the slot.

    As an aside, for most other screws other than electrical, a good strike with a hammer on the butt of the driver as its seated on in the screw will jar the screw loose enough to allow easy removal.

     

    "I am the master of my fate, I am the captain of my soul."  Invictus, by Henley.

    1. DanH | Feb 09, 2006 08:03pm | #3

      Yeah, both of those techniques, or careful work with a utility knife.
      If ignorance is bliss why aren't more people

      happy?

      1. DanH | Feb 09, 2006 08:04pm | #4

        If all else fails, and the cover is plastic, just break it off and then remove the screws with pliers.

        If ignorance is bliss why aren't more people

        happy?

        1. dustinf | Feb 09, 2006 08:07pm | #5

          That's what I do.  A well placed hammer blow, and a pair of vice grips. 

        2. User avater
          BillHartmann | Feb 09, 2006 08:17pm | #6

          The problem is not the coverplates, but rather the screws holding the switch and receptacle frames.I had to remove the screws from a couple of door hinges with the same problem.In that case the digging out of the slot with the screw driver had limited sucess. However those are flat with the hinges and thus harder to "pop off" than the exposed screws.

          1. DanH | Feb 09, 2006 08:31pm | #7

            For hinges, after digging out the slot as best you can, use an impact driver to loosen the screw.
            If ignorance is bliss why aren't more people

            happy?

          2. MikeHennessy | Feb 09, 2006 11:54pm | #12

            Well, since you are replacing the switches/recepticals anyway, just bust off the cover and remove the devices, painted-on screws and all. Why "screw" around with it?[Already hearing the communal "groan"!]

            Mike HennessyPittsburgh, PA

          3. BryanSayer | Feb 10, 2006 02:12am | #13

            I use a cheap awl and dig out the slot from both directions.

          4. JohnSprung | Feb 10, 2006 03:18am | #14

            I also use the awl.  Then if the old plates are interesting enough to be worth it, I boil them in TSP solution to get the paint off.  It works on any metal hardware, like door stuff.  And with some care on old plastics.  

             

            -- J.S.

             

          5. BryanSayer | Feb 10, 2006 09:58pm | #19

            If you have small pieces of hardware you want to clean, you can put them in a tea ball and boil them in the TSP.

  3. User avater
    MarkH | Feb 09, 2006 10:11pm | #8

    What's painted, cover or device screws?  Just bust the covers off if that's the problem.

    OOPs I didn't reead all the posts. A hammer and sharp flathead will chip out paint pretty easy.



    Edited 2/9/2006 2:15 pm ET by MarkH

  4. User avater
    Luka | Feb 09, 2006 10:34pm | #9

    Danno's idea is right on.

    Only use automotive brake cleaner instead.

    Spray a bit into the cap from the can, and use a q-tip to apply to the screw head.

    In a flash, it'll have the paint so soft that you can remove it with a toothpick, or just stab the screwdriver right down into the slot.


    Rudeness is the weak man's imitation of strength. ~~ Eric Hoffer

  5. Norman | Feb 09, 2006 10:46pm | #10

    Or hit the screws with a heat gun, paint gets soft real quick.

  6. kostello | Feb 09, 2006 10:51pm | #11

    what about heating the tip of the screwdriver with a heat gun and melting the tip into the paint???

    It works a treat on hinge screws.

  7. bps | Feb 10, 2006 04:29am | #15

    We use hook blades on utility knives or a hooked pick.

    1. User avater
      BillHartmann | Feb 10, 2006 04:52am | #16

      Well some experimenting on a couple of them it appears what works the best is to use a utility knife to free the screw head from the glob. The use it to pop the paint off the head.After you have done that there is not as much holding it in the slot. The scrapping the slot with a utility knife and/or "punching it out" with the screw driver blade ended up with a very clean screw. Of the 4 that I tried three where finger loos and the 4th will probably need some vice gripe help.Actually it took longer to type this than to do it.

  8. efix2 | Feb 10, 2006 05:09am | #17

    Hi,

    Sorry I got here late but my preferred method is:

    - Jab the center of the slot with sharp icepick at a 45 deg. angle, half the paint pops out.

    - Jab again the other direction, other half pops out.

    I prefer this method because a knife or screwdriver cannot get under the paint .  I always carry an ice pick to make pilot holes so it's always at hand.

    1. pm22 | Feb 10, 2006 07:18am | #18

      Some of these responses are getting to the point.

      The tool to use is a scribe made by General or US General. One end is a straight point and the other has about the last 1/2" point at a 90º angle. Use the latter to scrape the paint out.

      Other than that, use a .50 caliber machine gun but you need a counterclockwise barrel and screwdriver tipped bullets. These are hard to find.

      ~Peter

      Seattle-Tacoma earthwuake was not caused by Vatoe Ape.

      1. User avater
        maddog3 | Feb 10, 2006 10:26pm | #21

        ....plus, the tracers are hard on the drapes....I always used my little trim screwdriver and Kleins

  9. Mooney | Feb 10, 2006 10:12pm | #20

    Same as everyone else .

    I do the screw driver thing and if I have trouble I break out the trusty utility blade . Paint cant defy utility blades.

    Tim

     

  10. User avater
    xxPaulCPxx | Feb 11, 2006 12:22am | #22

    This is one downside I've found to square drive screws - once the recess gets filled with gunk it is very hard to clean them out enough to drive or remove.

    Rebuilding my home in Cypress, CA

    Also a CRX fanatic!

    1. mrfixitusa | Feb 11, 2006 01:34am | #23

      Find a helper with a severe overbite..++++++++++++++++
      -Do the thing you fear and the death of fear is certain-

      1. User avater
        MarkH | Feb 11, 2006 01:58am | #24

        Burn em off with a plasma cutter.

    2. JohnSprung | Feb 11, 2006 02:10am | #25

      Have you tried an awl or ice pick?  Chemical stripper?  Work the corners, and the rest should pop out. 

       

      -- J.S.

       

      1. rasconc | Feb 11, 2006 02:31am | #26

        I try to keep a set of those little picks, the one with a straight, 90 deg, hook, and wierd bend/twist in one of the bags.  They are like $2 at the junk tool stores (have a set of Mac Tool ones for real stuff).

        1. JohnSprung | Feb 13, 2006 09:54pm | #33

          Maybe a set of old dentist's pokers and scrapers would help, too.  

           

          -- J.S.

           

      2. User avater
        xxPaulCPxx | Feb 11, 2006 02:07pm | #29

        I had a plank decked platform made entirely from redwood that I salvaged from a HD grill display that they were cutting up and throwing away.  It made a great staging area for my roofing project.

        About 90% of the screws (3" #8 Deckmate sq drv.) were sunk about 1/4" to 1/2" below the wood surface.  After months of treading roof gunk down into those holes, I had a very hard time removing those screws to resalvage the wood again.  Even scraping with a pick couldn't guarantee my square bits could get enough bite to turn the screws.Rebuilding my home in Cypress, CA

        Also a CRX fanatic!

        1. User avater
          Sphere | Feb 11, 2006 03:35pm | #30

          I didn't read all the way but, I use a soldering iron to fix a lot of things..melt or soften paint, weld plastic, heat broken screws for easier outtage...them old woodburning kits had a decent array of tips, or I can modify a standard 40w tip by flattening with a hammer and anvil.

          Also good for touch up with shellac sticks or wax crayon wood fillers.

          Keep one in my trim tool box and a few around the shop.

          Spheramid Enterprises Architectural Woodworks

          Save a few posts, fill in your Profile, we can help!

          1. User avater
            BillHartmann | Feb 11, 2006 07:54pm | #31

            If I had one I would use it. I know that heat works. I ended up using a torch on the hinges. But I could not do that on these becasue of the freshly painted walls.

  11. RedfordHenry | Feb 11, 2006 04:33am | #27

    For dealing with painted over screws, I have a couple of flat screwdrivers (two different sizes) that I have filed a small V-notch into the blade, removing about the middle third of the blade, creating two "prongs" that dig right in without having to chip the paint out of the slot.   I then tap this into the slot and back out the screw, usually works great.

  12. andybuildz | Feb 11, 2006 07:30am | #28

    I ain't readin all these posts so if someone already said this....well, tough.
    In this old house all the screws are slot head with fifty gazillion coats of paint on em' so what I did was take a screwdriver with a substantial handle and smallish slot head and took my grinding wheel to it. Its almost sharp as a knife. Don't want it too sharp or I'd just crack the head off. I put the driver to the slot and give it a cpl a wacks with my hammer and the slot is good as new every single time.


    View Image

  13. atrident | Feb 11, 2006 08:35pm | #32

     Sears has some bits for removing screws. You put it in your drill,reverse, and back em out.

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