I’ve never run 1″ conduit before and have a 1 1/4″ hole saw that doesn’t quite do it, should I get a 1 1/2″ or is 1 3/8″ a better fit? I need to run through a 2X4 block and then into a disconnect where there are no punchouts where I need to go.
Discussion Forum
Discussion Forum
Up Next
Video Shorts
Featured Story

A new code-compliant, spill-safe outlet from Legrand offers a sleek solution for a kitchen island plug.
Featured Video
How to Install Exterior Window TrimHighlights
Fine Homebuilding Magazine
- Home Group
- Antique Trader
- Arts & Crafts Homes
- Bank Note Reporter
- Cabin Life
- Cuisine at Home
- Fine Gardening
- Fine Woodworking
- Green Building Advisor
- Garden Gate
- Horticulture
- Keep Craft Alive
- Log Home Living
- Military Trader/Vehicles
- Numismatic News
- Numismaster
- Old Cars Weekly
- Old House Journal
- Period Homes
- Popular Woodworking
- Script
- ShopNotes
- Sports Collectors Digest
- Threads
- Timber Home Living
- Traditional Building
- Woodsmith
- World Coin News
- Writer's Digest
Replies
You can run the pipe thru wood in whatever size hole fits, but 1-3/8" sounds better to me for the reason that you could get a plumber's self-feeding bit in that size, which is way easier to use than a hole saw. On the knockout, you'll be happier using a Greenlee punch to go thru the metal.... but all of this doesn't matter if you're just doing this once. If so, get the fitting for the conduit and measure the size of the hole you need for that, and buy one hole saw. Drilling the steel box with it will definitely take the edge off your hole saw teeth.
I have those red hole saws that all fit onto a common arbor, and they're bi-metal so work pretty good. Thanks for the input.