FHB Logo Facebook LinkedIn Email Pinterest Twitter X Instagram Tiktok YouTube Plus Icon Close Icon Navigation Search Icon Navigation Search Icon Arrow Down Icon Video Guide Icon Article Guide Icon Modal Close Icon Guide Search Icon Skip to content
Subscribe
Log In
  • How-To
  • Design
  • Tools & Materials
  • Restoration
  • Videos
  • Blogs
  • Forum
  • Magazine
  • Members
  • FHB House
  • Podcast
Log In
Tips & Techniques

Small-SUV Cargo Carrier

Issue 196
  • X
  • facebook
  • linkedin
  • pinterest
  • email
  • add to favorites Log in or Sign up to save your favorite articles

As a handyman in the city, I work on jobs consisting mainly of repairs and small installations such as closet organizers or shelf units. I don’t need a big truck for these jobs, so I bought a small SUV. It gets better gas mileage than a truck, and it is a lot easier to fit into tight parking places. The drawings show how I squeeze a lot of storage space into its cargo bay. The rig has two levels for storage. The upper level is the flat deck, where I keep big items like ladders and my portable tablesaw. This deck is flush with the top of the car’s lower door, which conceals the drawers when closed. The deck, the drawers, the floor, and the side panels are all made of 5/8-in.-thick plywood.

Small-SUV Cargo Carrier

The drawers are 13 in. tall by 20 in. wide by 48 in. deep. Each drawer rides on a pair of 48-in. Accuride #9301 slides, mounted under the drawers. Mounting the slides below the drawers allowed me to make them as wide as possible. The slides are rated at 150 lb. per pair in this type of application. A foam-rubber bumper on each drawer front bears against the lower door when closed, reducing wiggle.

The cargo-bay floor is about 42 in. wide and has rear-suspension struts that project into the space about 2 in. on each side. The drawers have to clear them, and the box that the drawers ride in had to be notched around the struts. I cut the side panels of the box to shape and bolted lengths of angle iron to them 5/8 in. from the bottom edges. Then I plowed 5/8-in. dadoes in the side panels to accept the upper-level deck.

Next, I attached the side panels to the upper deck with glue and screws, and lifted this assembly into place. Then I affixed four 12-in.-wide by 42-in.-long bottom pieces made of 5/8-in. plywood to the two sides, spaced to miss the suspension struts. This approach allowed me to bolt the box together inside the truck instead of trying to shoehorn a completed unit into place.

Small-SUV Cargo Carrier

My wife insisted that I have a tool screen so that my tablesaw wouldn’t whack me in the back of the head should I have to slam on the brakes. I made a screen out of perforated aluminum, with 1/4-in.-dia. holes for good visibility. I bought the screen online at www.metalsupermarkets.com. The screen is screwed to 2×4 masts attached to the sides of the box, right behind the front seats. A biscuited 1×3 frame gives it a finished look.

David Hollinger, Waterloo, None

Edited and Illustrated by Charles Miller

From Fine Homebuilding #196

Sign up for the Fine Homebuilding Tip of the Day and get daily tips and special offers delivered to your inbox.

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters
See all newsletters
×

Get home building tips, offers, and expert advice in your inbox

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters
See all newsletters

New Feature

Fine Homebuilding Forums

Ask questions, offer advice, and share your work

  • X
  • facebook
  • linkedin
  • pinterest
  • email
  • add to favorites Log in or Sign up to save your favorite articles

Log in or create an account to post a comment.

Sign up Log in

Become a member and get full access to FineHomebuilding.com

More Tips & Techniques

View All
  • Precut Bottom Plates in Doorways
  • Prevent Paint Bridging With Picks
  • Stop Cracks at Corners
  • Sticker Smudge Solution
View All

Up Next

Video Shorts

Featured Story

Podcast Episode 684: Masonry Heaters, Whole-House Ventilation, and Porch Flooring

Listeners write in about fireplaces and ask questions about whole-house ventilation, traditional porch flooring, and gutter sealants.

Featured Video

How to Install Cable Rail Around Wood-Post Corners

Use these tips to keep cables tight and straight for a professional-looking deck-railing job.

Related Stories

  • Versatile Tool Vest
  • Talking Shop
  • Tame Your Cable Ties
  • Perfect Pouch for Remodeling

Discussion Forum

Recent Posts and Replies

  • |
  • |
  • |
  • |
  • |
  • |
View More Create Post

Highlights

Fine Homebuilding All Access
Fine Homebuilding Podcast
Tool Tech
Plus, get an extra 20% off with code GIFT20

Video

View All Videos
  • Podcast 545: Mystery Fasteners, Basement-Ceiling Insulation, and Mixed-Use Malls
  • Podcast 537: Bowed Block Walls, Air-Sealing a Post-Frame Shop, and a Rotten Door Jamb Fix
  • Podcast 537: Members-only Aftershow—Tool Storage and Organization
  • 10 Great Gift Ideas for People Who Love Tools
View All

Tool Storage

View All Tool Storage Articles
  • Talking Shop
  • Tame Your Cable Ties
  • Perfect Pouch for Remodeling
View All Tool Storage Articles

Fine Homebuilding Magazine

  • Issue 331 - June 2025
    • A More Resilient Roof
    • Tool Test: You Need a Drywall Sander
    • Ducted vs. Ductless Heat Pumps
  • Issue 330 - April/May 2025
    • Deck Details for Durability
    • FAQs on HPWHs
    • 10 Tips for a Long-Lasting Paint Job
  • Issue 329 - Feb/Mar 2025
    • Smart Foundation for a Small Addition
    • A Kominka Comes West
    • Making Small Kitchens Work
  • Issue 328 - Dec/Jan 2024
    • How a Pro Replaces Columns
    • Passive House 3.0
    • Tool Test: Compact Line Lasers
  • Issue 327 - November 2024
    • Repairing Damaged Walls and Ceilings
    • Plumbing Protection
    • Talking Shop

Fine Home Building

Newsletter Sign-up

  • Fine Homebuilding

    Home building tips, offers, and expert advice in your inbox.

  • Green Building Advisor

    Building science and energy efficiency advice, plus special offers, in your inbox.

  • Old House Journal

    Repair, renovation, and restoration tips, plus special offers, in your inbox.

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters

Follow

  • Fine Homebuilding

    Dig into cutting-edge approaches and decades of proven solutions with total access to our experts and tradespeople.

    Start Free Trial Now
    • Facebook
    • Instagram
    • X
    • LinkedIn
  • GBA Prime

    Get instant access to the latest developments in green building, research, and reports from the field.

    Start Free Trial Now
    • Facebook
    • YouTube
  • Old House Journal

    Learn how to restore, repair, update, and decorate your home.

    Subscribe Now
    • Facebook
    • Instagram
    • X
  • Fine Homebuilding

    Dig into cutting-edge approaches and decades of proven solutions with total access to our experts and tradespeople.

    Start Free Trial Now
    • Facebook
    • Instagram
    • X
    • LinkedIn
  • GBA Prime

    Get instant access to the latest developments in green building, research, and reports from the field.

    Start Free Trial Now
    • Facebook
    • YouTube
  • Old House Journal

    Learn how to restore, repair, update, and decorate your home.

    Subscribe Now
    • Facebook
    • Instagram
    • X

Membership & Magazine

  • Online Archive
  • Start Free Trial
  • Magazine Subscription
  • Magazine Renewal
  • Gift a Subscription
  • Customer Support
  • Privacy Preferences
  • About
  • Contact
  • Advertise
  • Careers
  • Terms of Use
  • Site Map
  • Do not sell or share my information
  • Privacy Policy
  • Accessibility
  • California Privacy Rights

© 2025 Active Interest Media. All rights reserved.

Fine Homebuilding receives a commission for items purchased through links on this site, including Amazon Associates and other affiliate advertising programs.

  • Home Group
  • Antique Trader
  • Arts & Crafts Homes
  • Bank Note Reporter
  • Cabin Life
  • Cuisine at Home
  • Fine Gardening
  • Fine Woodworking
  • Green Building Advisor
  • Garden Gate
  • Horticulture
  • Keep Craft Alive
  • Log Home Living
  • Military Trader/Vehicles
  • Numismatic News
  • Numismaster
  • Old Cars Weekly
  • Old House Journal
  • Period Homes
  • Popular Woodworking
  • Script
  • ShopNotes
  • Sports Collectors Digest
  • Threads
  • Timber Home Living
  • Traditional Building
  • Woodsmith
  • World Coin News
  • Writer's Digest
Active Interest Media logo
X
X
This is a dialog window which overlays the main content of the page. The modal window is a 'site map' of the most critical areas of the site. Pressing the Escape (ESC) button will close the modal and bring you back to where you were on the page.

Main Menu

  • How-To
  • Design
  • Tools & Materials
  • Video
  • Blogs
  • Forum
  • Project Guides
  • Reader Projects
  • Magazine
  • Members
  • FHB House

Podcasts

  • FHB Podcast
  • ProTalk

Webinars

  • Upcoming and On-Demand

Podcasts

  • FHB Podcast
  • ProTalk

Webinars

  • Upcoming and On-Demand

Popular Topics

  • Kitchens
  • Business
  • Bedrooms
  • Roofs
  • Architecture and Design
  • Green Building
  • Decks
  • Framing
  • Safety
  • Remodeling
  • Bathrooms
  • Windows
  • Tilework
  • Ceilings
  • HVAC

Magazine

  • Current Issue
  • Past Issues
  • Magazine Index
  • Subscribe
  • Online Archive
  • Author Guidelines

All Access

  • Member Home
  • Start Free Trial
  • Gift Membership

Online Learning

  • Courses
  • Project Guides
  • Reader Projects
  • Podcast

More

  • FHB Ambassadors
  • FHB House
  • Customer Support

Account

  • Log In
  • Join

Newsletter

Get home building tips, offers, and expert advice in your inbox

Signing you up...

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
See all newsletters
See all newsletters

Follow

  • X
  • YouTube
  • instagram
  • facebook
  • pinterest
  • Tiktok

Join All Access

Become a member and get instant access to thousands of videos, how-tos, tool reviews, and design features.

Start Your Free Trial

Subscribe

FHB Magazine

Start your subscription today and save up to 81%

Subscribe

We hope you’ve enjoyed your free articles. To keep reading, become a member today.

Get complete site access to expert advice, how-to videos, Code Check, and more, plus the print magazine.

Start your FREE trial

Already a member? Log in

Privacy Policy Update

We use cookies, pixels, script and other tracking technologies to analyze and improve our service, to improve and personalize content, and for advertising to you. We also share information about your use of our site with third-party social media, advertising and analytics partners. You can view our Privacy Policy here and our Terms of Use here.

Cookies

Analytics

These cookies help us track site metrics to improve our sites and provide a better user experience.

Advertising/Social Media

These cookies are used to serve advertisements aligned with your interests.

Essential

These cookies are required to provide basic functions like page navigation and access to secure areas of the website.

Delete My Data

Delete all cookies and associated data