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Foundations and Masonry Work

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How-To

Building a Fire Pit: Assembling the Walls

Adding fireclay to the mortar will allow you to have blazing fires without worrying about damaging the stone walls.

By Cody Macfie
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Laying the First Row

Fire pits are not likely to fail. The circular design is inherently strong, and there is no force on the fire-pit wall from soil being retained. By carefully locating the fire pit and properly preparing its base, drainage and other water-related issues are easily dealt with. For these reasons there is no need to incorporate a large footing or rebar.

To avoid extra movement while laying the first course (and risk stepping on and collapsing the carefully cut sidewall), shape a decent pile of stone and put it within easy reach 1.

Stage wall stones within easy reach
1. Stage wall stones within easy reach. The fewer times a stone is handled, the more efficient you will be with your work.

 

the right mortar consistency
TRADE SECRET:

To attain the right mortar consistency, mix the dry ingredients first. Then add small amounts of water until you can form the mixture into a ball with one hand and the ball stays together when tossed in the air.

 

For a jointed fire-pit wall like the one shown here, mix mortar using one part portland cement, one part masonry sand, and two parts fire clay. To avoid staining the stones, do not mix the mortar too wet 2. For a mortared wall in the dry-stack style, mix a wetter, but not soupy, mortar. Spread the mortar bed 3 in. deep and 12 in. wide 3. If you dug the sidewall of the hole with care, simply butt the end of the tape against the soil to measure for the mortar bed 4.

mortar should hold together
2. Mix mortar to the consistency of dry cottage cheese. The mortar should hold together when pressed but not be wet.

 

Spread a layer of mortar
3. Spread a layer of mortar 3 in. deep around the outer rim where you will begin laying stones.

 

Limit the mortar to a 12-in.-wide band
4. Limit the mortar to a 12-in.-wide band. Keep the fire-pit center free of mortar to allow water to drain.

 

Lay the first stone against the earthen sidewall, and pack mortar behind the stone to stabilize it 5. When laying stones for the first course, try to use stones with tops and bottoms that are parallel, which will make setting a stable foundation easier. Measure 12 in. from the outside face and set the face of the inside stone 6. Then pack mortar behind the inside stone to stabilize it.

Place the first stone
5. Place the first stone to the outside against the earthen wall. Select a stone with parallel top and bottom, or shape one that way.

 

Wall stones, measured face to face, should be 12 in. apart
6. Wall stones, measured face to face, should be 12 in. apart. Push mortar behind the stones to stabilize them.

 

Continue setting the first course of stones using the side-wall of the pit excavation as the outside reference and measuring back 12 in. to set the inside stones 7. Level the tops of the stones as you set them 8, and pack mortar underneath to keep them level. When the first course is set, fill between the stones with shards and rubble left over from shaping (set them in the mortar bed rather than just dumping them in) 9. Fill the rest of the space with mortar using your trowel and fingers to pack the mortar into the crevices 10. Add mortar to fill to the top of the stones, and then pack it down with a trowel 11. Continue adding and packing mortar until it doesn’t yield to moderate pressure. To complete the first course, pack mortar between the joints with a pointing trowel 12.

Continue setting wall stones
7. Continue setting wall stones around the fire pit. Measure often to maintain the 12-in. wall depth.

 

Level the tops of stones
8. Level the tops of stones as you set them. If a stone needs to be adjusted, pack mortar behind and under it until it’s level.

 

Fill the wall interior
9. Fill the wall interior with rubble and shards left over from shaping stones.

 

Pack mortar between the stones
10. Pack mortar between the stones and rubble. Use a trowel and your fingers to work the mortar into all the crevices.

 

Fill the wall with mortar
11. Fill the wall with mortar flush to the top of the first course of stones. Pack the mortar until it is firm and smooth the top.

 

Pack the joints with mortar
12. Pack the joints with mortar using a pointing trowel. Fill the joints until they are slightly mounded.

 

Let the water out
Let the Water Out

Set a drainpipe between the first and second course to prevent your fire pit from becoming a water feature. Make sure the pipe has a minimum 1 in. diameter and is about as long as the wall is wide. Set the pipe just above finish grade and pitch it to the outside for proper drainage. So the pipe doesn’t interfere with the coursework, set the pipe in a joint where four corners intersect. Grout around the pipe after you set it and continue stacking the stones.

 

Continuing the Coursework

Continue building the circular fire-pit wall by spreading a 1-in. layer of mortar where you’ll set stones. Use your hand and trowel together to build up mortar at the edge 1. Align the face of each stone with the course below, and gently tap it into the mortar bed 2. Vary the stone heights to break up long-running horizontal joints 3 and create a more pleasing overall pattern.

Spread a bed of mortar
1. Spread a 1-in.-thick bed of mortar for the first few stones of the second course.

 

Align second-course stones
2. Align and set second-course stones to the course below.

 

Vary the height of the stones
3. Vary the height of the stones to avoid long-running horizontal joints that will draw attention to themselves.

 

To set the stones on the fire pit’s inside face, use your hand and trowel to build up a 1-in.-thick mortar bed along the inside edge 4. Set a stone with the face aligned with the course below 5. Then level the top and pack mortar behind it 6. Use a pointing trowel to pack mortar into the joints until it is flush with the face 7. Sometimes it’s more efficient to lay a long course of stones and then pack mortar (or grout) around the stones all at once, instead of working each stone individually. Make sure you grout all around the stones of one course before beginning the next. Finally scrape the joints flush after they dry—but before they harden—using a pointing trowel 8. Brush away the excess mortar with a whisk broom 9.

Set the inside ring of stones
4. Set the inside ring of stones the same as the outside ring. Build up an edge by pressing the mortar between your hand and trowel.

 

shape stones to match the inside curve
5. Select or shape stones to match the inside curve. Cross the vertical joints whenever possible.

 

Pack mortar behind the stone
6. Pack mortar behind the stone to level its top.

 

Pack mortar into the joints
7. Pack mortar into the joints with a pointing trowel. (Some masons set a whole row of stone and then pack all the joints at once.)

 

Scrape the excess mortar
8. Scrape the excess mortar from between the joints after completing each row.

 

Brush excess mortar
9. Brush excess mortar from the surface. If it stains the concrete while brushing, it is too wet and you need to let it dry longer.

 

As you work, measure across the stones frequently to make sure you’re maintaining a 12-in. wall thickness 10. Also check the wall, inside and out, with a level to be sure it stays vertical 11. The inside and outside rings do not need to stay level across the top while laying courses until you reach the top. As with the first course, fill the inside of the wall with rubble and pack the crevices with mortar 12. It’s important to fill all the voids, so keep adding mortar and pressing it down until it is firm. Completely fill between the stones and then smooth the top of each course.

Check the wall width frequently
10. Check the wall width frequently for consistency. With irregular stones, it is easy to overlook a 1-in. discrepancy.

 

Check the outside of the wall for plumb
11. Check the outside of the wall for plumb and straightness. Having plumb and even walls greatly improves the overall look.

 

Fill between each course of stones with rubble and mortar
12. Fill between each course of stones with rubble and mortar. Work the mortar between the stones to increase wall strength.

 

Finishing the Coursework

For a 19-in.-high wall (as for this project), the regular coursework ends at 15 in. 1. This leaves room for mortar and 3-in.-thick capstones. To level the top of the coursework all the way around, pick one spot that is the correct elevation. Then set the opposite-side stone to the correct height 2. Repeat this process, setting a pair of opposing stones 90 degrees from the first pair 3. Use these four stones as a guide to set adjacent stones to the correct elevation 4. As you work, level across the wall to be sure that both the inside and outside faces are at the same elevation 5. For stones that rest slightly high, it is better to mark and cut the stone to the proper elevation rather than set it deep and reduce the joint size 6. Fill the inside of the wall with mortar, and pack and smooth the top 7.

Establish the top-of-wall height
1. Establish the top-of-wall height by setting a stone 15 in. above grade. If the grade slopes, measure in the middle of the slope.

 

Level across the wall
2. Level across the wall and set another stone at the same elevation. Shape the stone rather than adjust the joint size.

 

set two more stones at the proper elevation
3. Use a level to set two more stones at the proper elevation, 90 degrees from the first pair.

 

Set adjacent stones
4. Set adjacent stones by leveling across the tops until the entire outside ring is set.

 

set the inside stones
5. Level across the wall’s width to set the inside stones to the same elevation.

 

mark a straight line
6. Use a level to mark a straight line if you need to trim the top of a stone.

 

smooth the top of the wall
7. Pack mortar between the stones and smooth the top of the wall. You are now ready to set the cap.

 

Making Curved Stonework

Cut a slight curve onto the face of each stone as you set them around the circle. To do this, take the sharp edge of a brick hammer and chip away the face of the stone in a downward motion on the left and right side of the stone. Some stones will have a natural curve to them, which can save you a lot of work. Train your eye to look for these stones and take advantage of them whenever possible.

chip away the face of the stone

natural curve stone

 


Masonry Complete

Excerpted from Masonry Complete (The Taunton Press, 2012) by Cody Macfie

Available at Amazon.com.

Previous: Building a Fire Pit: Gravel Base Next: Building a Fire Pit: Installing Capstones

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