Applying an Antifracture Membrane
Use a paste or sheet membrane to prevent cracks in a concrete slab from telegraphing through the tile installation.
Even flat, smooth, and level concrete floors can crack many years after they’re poured, and those cracks can telegraph through tile.
Simple and inexpensive to apply, antifracture membranes can prevent this problem. Membranes come in three types: paste, sheet, and two-part. Each has qualities that make it better for some situations than for others.
Paste-type membranes are very easy to apply and are a good choice for slabs that lack cracks and gaps. After cleaning the floor 1 protect your baseboard and any cabinets or fixed furniture by taping them off with blue painter’s tape 2. Use a 3/4-in.-nap paint roller to apply the viscous liquid to your floor, making sure to cover the area well 3. After the membrane has dried for 24 hours, remove the tape, and the surface is ready for tile.
Sheet-type membranes are good for bridging large cracks in a concrete floor. They can also be used to prevent cracking problems in areas where the concrete meets other floor materials, such as wood 4. After cutting the membrane sheet to size, spread a layer of latex-modified thinset over the floor, using a 1/4-in. by 1/4-in. notched trowel 5. Lay the sheet on top of the fresh thinset 6‚ and use the flat side of the notched trowel to force it into the thinset. Then use the flat side once again to feather edge the thinset that squeezes out, making a nice transition from membrane to concrete. Finally, use some tiles to weight the sheet down until it firms up, usually about an hour 7. This helps prevent curling of the membrane edges.
Two-part membranes are made up of two pastes mixed together before application. Good for dealing with surface cracks, these membranes have more body than paste-type membranes and apply almost as easily. But because they emit toxic fumes, you’ll need to wear an approved respirator and ventilate your work area well.
Start by filling cracks 1/8 in. or wider with epoxy filler made for concrete repairs 8. After mixing the membrane per the instructions on the packaging, use a 3/16-in. by 3/16-in. V-notched trowel to spread it on the concrete. As with thinset, first use the flat side of the trowel to spread it over the concrete, ensuring a tenacious bond 9. Then use the notched side to get a consistent membrane thickness 10. Finally, use a steel concrete finishing float to smooth down the ridges, leaving a flat, even surface that’s ready for tile 11.
Excerpted from Tiling Complete, 2nd Edition by Robin Nicholas and Michael Schweit.
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