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Vermont 2017

The 2017 FHB House is a production-built house in a small development of net-zero-ready houses in Wilder, Vermont, all with a focus on affordability and universal design principles. It’s designed to be quickly built and easily duplicated while meeting stringent air-sealing and performance standards and a strict budget.

Tools & Materials

Foundation Insulation Strategy

Our system has evolved as we've driven down costs while maintaining performance.

By Tim Biebel
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Like my head of hair, our foundations designs have changed over time. What once was full and blonde is now looking thinner with a few random grays, and what once was known as a standard foundation is quickly becoming obsolete.

While the various past designs we have used are energy efficient, not all were the most efficient in terms of cost, especially with how they would work for the FHB House. Reducing building cost is critical for this project as we are trying to meet existing home prices with new construction, but sacrificing energy efficiency is not an option. It’s situations like this that spur innovation and leave crews saying things like, “What in the world is this?”

Insulating Concrete Forms (ICFs) have been a go-to foundation system for us, but one disadvantage is the extra cost incurred to finish the exterior of the form that is exposed above grade. It doesn’t take long before a couple thousand dollars in labor and materials has been spent on a finish worthy of standing up to the elements. To overcome this, we moved the insulation to the interior of the foundation, thereby removing the cost to finish the exterior.

The 2017 FHB House has a slab-on-grade foundation comprised of footings, 4-ft.-high frost walls, and a slab. We installed 2 in. of foam on the interior side of the frost wall to help mitigate horizontal frost movement, and 4 in. of foam directly underneath the slab. Those are the simple steps.

The challenging part is the vertical slab edge insulation detail. Allowing the slab to be indirect contact with the outside world is not exactly energy efficient. To overcome this, we decided to pour a notch at the top of the interior side of the frost wall that would receive vertical insulation to act as a buffer between the slab and the exterior. A 2×6 plate is then secured to the frost wall that acts as a screed when pouring the slab and holds the vertical insulation so it doesn’t float up during the concrete pour.

It’s admittedly the weakest link in the foundation energy detail, but it’s pretty good in terms of balancing a lower upfront cost to the build while still providing a solid thermal boundary.

 

A standard 4-ft. frost wall with 2 in. of rigid insulation on the inside of the wall.

 

The frost wall is poured with a 6-in.-deep notch to accommodate 4 in. of sub-slab insulation and 2 in. of slab edge insulation.

 

Once the base is raked smooth and level the Amvic SilveRboard is put in place.

 

The sub-slab insulation consists of two layers of 2-in.-thick insulation.

 

Gaps at penetrations are sealed with Titebond X-treme Multipurpose Foam.

 

The slab edge is insulated with two pieces of 2 in. x 2 in. foam placed horizontally and foamed in place. Here the first piece is put in place.

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Vermont 2017 Videos

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  • Introduction
  • Foundation
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  • Windows and Doors
  • Insulation
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View Comments

  1. user-6836102 | Jun 30, 2017 10:26pm | #1

    I need some better visuals for this one. I'm not following.

  2. dkantor | Jul 03, 2017 02:48pm | #2

    Please provide some images or illustrations. It would a lot! Thanks.

  3. PatMcN | Jul 06, 2017 06:21pm | #3

    No horizontal rebar or wire mesh necessary?

  4. Suburbanguy | Aug 04, 2017 03:55pm | #4

    I've said it before and I'll say it again. If you're only going to use, say, 4 inches of foam insulation, it is idiocy to put 2 inches on the outside, as with ICF. There is no reason why one would want to partly heat a heavy basement wall that is partly above ground. It takes vast quantities of energy to heat and cool that concrete wall, even to a nominal level. I regularly see it here on vacation homes in Ontario, where we get 3 feet ice on the (camp/cottage) lakes--yes 3 feet of ice. ...Get to the vacation place on Friday evening and the basement with the pool table is finally warm on Sunday morning, just in time to turn the thermostat down and leave for the week. (Great, it stays warm until Tuesday morning /sarc/) Does no one even turn down their thermostat when they go to work? Please don't tell me otherwise. I was a professor of engineering before retiring and I've experienced it at a friend's vacation retreat. If you're in one of those few rare areas that can almost get by without HVAC and this thermal mass can be of benefit, then OK.

  5. cyberroach | Oct 11, 2018 11:51pm | #5

    Agreed, a drawing on this assembly would be super helpful. The article leaves too many details unanswered :(

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