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California 2018

The 2018 FHB House is a net-zero energy, high-performance home in California’s Sierra Nevada foothills designed to meet the goals of the California 2020 initiative and comply with the most progressive energy code in the country. The project combines a very tight, well-insulated envelope, cutting-edge mechanical systems, and unique material choices, all wrapped up in a one-of-a-kind modern design.

Forming the Elevated Slab and Curbs

How can we form a monolithic slab with stem walls?

By David Good
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On the elevated pan deck there is nothing but a field of metal; how can we form a monolithic slab with stem walls? We’ll have to use what we’ve got. So, we cut 3/4-in. metal conduit into 1-in. lengths and welded them to the pan deck to receive our round steel form stakes both perpendicular to the deck and for angled cross-brace receivers. Around the perimeter on the north side we were able to use wood kicker stakes, but otherwise we needed to weld a seat for each stake. We greased the stakes for easy extraction after the pour.

To brace the stem wall forms sections of conduit were welded to the pan deck to hold the stakes.

The porch will have concrete pavers elevated on pedestals so the slab underneath is pitched for drainage. The interior slab has only three penetrations—two for waste drains and one for a minisplit line set in the laundry. All of the other MEP stuff goes through walls and the over-framed first floor into the mechanical pit.

When it was time to pour the slab, we had the concrete pump on site again as well as several extra trucks from my buddies who showed up to help with the placement. Start early and hope to be done early.

When the concrete truck arrived it was all hands on deck.

 

The area to the left of the curb is the porch, which is pitched for drainage. The high stem wall to the extreme left is for an outdoor fireplace.

 

The pour went well, and we were able to crack a beer by 2 p.m.

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California 2018 Videos

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View Comments

  1. johnb555 | Aug 30, 2018 11:57am | #1

    I wish you had more videos with commentary about this project. Otherwise, it looks like another fantastic FHB House. 3 years in a row, congrats.

  2. stevesmith12 | Sep 14, 2018 12:17pm | #2

    great

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